Microprocessor-based state of charge gauge for secondary batteries

• US 4,333,149 A
• Filed: 03/06/1980
• Issued: 06/01/1982
• Est. Priority Date: 03/06/1980
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Taylor, Dale F., Sicko, John S., Passman, William S.
• Primary Examiner(s): Wise, Edward J.
• Application Number:
  US06/109,813
• Time in Patent Office: 817 Days
• Field of Search: 364/481, 364/483, 324/432-434, 324/76 A, 324/65 R, 324/62 R, 324/429, 324/428, 320/43, 320/44, 320/48
• US Class Current: 702/63
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables

Abstract

A state of charge gauge for measuring the state of charge of secondary batteries, such as the type employed in electric vehicles, includes a microprocessor which, when supplied with data varying in accordance with battery discharge current and battery terminal voltage, determines battery resistance. Having determined battery resistance which is a dynamically varying parameter dependent on battery temperature and age, the microprocessor computes the total battery charge capacity. Comparison of the quantity of battery charge already depleted with the previously computed total battery charge capacity yields an accurate indication of remaining battery charge.

Claims

1. A state of charge indicator for measuring the state of charge of secondary batteries and for providing a visual indication of remaining battery charge comprising:

a data circuit adapted to be coupled to a secondary battery under load for providing first and second output signals proportional to the magnitude of battery discharge current and battery terminal voltage, respectively;

processing means coupled to said data circuit for computing battery dynamic resistance in accordance with the magnitude of battery discharge current and the magnitude of battery terminal voltage and for computing total battery charge capacity in accordance with battery dynamic resistance and battery charge already delivered and determining the remaining battery charge by comparing total battery charge capacity with battery charge already delivered; and

display apparatus coupled to said processor unit for providing a visual indication of remaining battery charge determined by said processor unit.

2. The invention according to claim 1 wherein said data circuit comprises:

an analog to digital converter adapted to be coupled to said battery under load and providing digital output data proportional to the magnitude of battery discharge current and battery terminal voltage; and

a multiplexer coupled to said analog to digital converter for time multiplexing said analog to digital converter output data.

3. The invention according to claim 1 wherein said processing unit comprises:

a first memory for storing a battery testing program

a second memory for storing a floating point arithmetic program which is executed in conjunction with said battery testing program stored in said first memory, and for storing a monitor program; and

a central processor coupled to said first and said second memories for executing said monitor program and, in accordance with said monitor program, executing said battery testing program and said floating point arithmetic program to provide, in accordance with the magnitude of battery terminal voltage and battery discharge current, a digital output signal representative of remaining battery charge.

4. The invention according to claim 3 wherein said first memory comprises a random access memory.

5. The invention according to claim 3 wherein said second memory comprises a read-only memory.

6. The invention according to claim 3 wherein said central processor comprises a microprocessor.

7. The invention according to claim 1 wherein said display apparatus comprises:

a digital to analog converter coupled to said processing unit for converting said processing unit output into an analog voltage; and

meter means for visually indicating said digital to analog converter output voltage.

8. A battery tester for discharging a secondary battery and for providing a visual indication of remaining battery charge capacity during battery discharge intervals, comprising:

discharge apparatus adapted to be coupled to a secondary battery for discharging said battery in accordance with a discharge command signal; and

a state of charge indicator which includes;

a data circuit coupled to said battery for providing first and second output signals proportional to the magnitude of battery discharge current and battery terminal voltage, respectfully;

processing means coupled to said data circuit and said discharge apparatus for supplying said discharge apparatus with said discharge command signal, and for computing battery dynamic resistance in accordance with the magnitudes of battery discharge current and battery terminal voltage and for computing total battery charge capacity, in accordance with battery dynamic resistance and battery charge already delivered by the battery and determining the remaining battery charge capacity from the difference between total battery charge and battery charge already delivered; and

display apparatus coupled to said processing means for providing a visual indication of battery charge determined by said processing means.

9. A method for determining the state of charge of secondary batteries under load comprising the steps of:

(1) sampling battery discharge current and battery terminal voltage;

(2) computing battery dynamic resistance in accordance with the magnitude of sampled battery terminal voltage and battery discharge current;

(3) computing battery total charge capacity from the time discharge begins from the dynamic resistance and the amount of charge the battery has delivered from the start of discharge;

(4) comparing the battery total charge capacity with the amount of charge the battery has delivered from the start of discharge to produce the remaining battery charge; and

(5) visually displaying an indication of remaining battery charge.

10. The method according to claim 9 further comprising the steps of:

(6) repeating steps (1) and (2);

(7) recomputing total charge capacity from the time discharge begins to update the calculated initial battery total charge capacity from the dynamic resistance and the amount of charge the battery has delivered from the start of discharge;

(8) repeating step (4) and (5);

(9) repeating steps (6-8) at least once.

11. The method according to claim 9 wherein said step of computing battery dynamic resistance further comprises the steps of determining the difference between a predetermined voltage and the sampled battery voltage and dividing the result by the sampled battery current.