Automatic control apparatus for a heat pump system

• US 4,333,316 A
• Filed: 10/14/1980
• Issued: 06/08/1982
• Est. Priority Date: 10/14/1980
• Status: Expired due to Term

• Current Assignee: American Standard International Inc (Trane Technologies plc)
• Original Assignee: General Electric Company
• Inventors: Herzog, Rollie R., Stamp, Custis L. Jr.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/196,413
• Time in Patent Office: 602 Days
• Field of Search: 62/160, 62/126, 165/26, 165/29, 165/11, 236/46 R, 236/51, 236/47, 364/557, 364/120
• US Class Current: 62/126
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/66 Sleep mode
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2313/0292 related to reversing valves
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: G05D 23/1905 associated with tele control

Abstract

A microprocessor based heat pump control apparatus having a user-operated system console and a system function controller is provided in which normal operating target temperature settings are automatically converted to an expanded operating temperature range (standby operating mode), having preset upper and lower target temperature settings, in response to predetermined operating conditions within the system. The system function controller is preprogrammed to respond to a predetermined number of invalid data signal communications emanating from the user-operated console to switch into the standby operating mode. Provision is made for the user to insert a standby mode instruction at the user-operated console. Provision is also made for the system controller to enter standby during a power-up sequence when invalid user-inserted volatile data is sensed from storage means used to retain the volatile data during the power-off time period.

Claims

1. In a heat pump system, automatic control apparatus for switching the heat pump system from a normal functional operating mode to a standby operating mode in which temperatures in the conditioned space are maintained within an expanded temperature range having predetermined upper and lower temperature limits, the control apparatus comprising:

means for receiving and storing user-selected volatile data representing a desired target temperature for the conditioned space and a desired functional operating mode for the heat pump system;

means for supplying a data check code signal, the status of which indicates the validity or invalidity of the data signals emanating from the volatile data storage means;

means repetitively responsive to the stored volatile data signals and to valid data check code signals for operating the heat pump system in the user-selected functional operating mode and for entering the heat pump system into the standby mode when a predetermined number of invalid data check code signals are repetitively sensed in sequence;

and standby means responsive to an enter standby mode instruction to cause one or both of said predetermined upper and lower temperature limits of the expanded temperature range to be established to supersede the user-inserted target temperature and for operating the heat pump system to maintain the temperature of the conditioned space within said expanded temperature range.

2. The automatic control apparatus of claim 1 in which said volatile data is stored and available in the form of bytes of digital signals and said data check code signal comprises redundant bytes of data signals appearing immediately after the corresponding data signal and in which said means repetitively responsive to the data and check code signals determines the validity status of said check code signals by comparing at least a portion of a byte of data signal with a corresponding portion of said corresponding redundant byte of check code signal.

3. The automatic control apparatus of claim 1 in which said repetitively responsive means enters the heat pump system into the standby mode after a predetermined number of complete program cycles have been completed in sequence with at least one invalid check code signal in each cycle.

4. The automatic control apparatus of claim 1 in which said repetitively responsive means includes a counter for decrementally accumulating a count for each sensed invalid check code signal and in which said counter is reset to initiate a new decremental count when the repetitive sequence of invalid data check code signals is interrupted by a valid data check code signal.

5. The automatic control apparatus of claim 1 in which said repetitively responsive means sets a fault indication visible to the user when said predetermined number of invalid data check code signals is sensed.

6. The automatic control apparatus of claim 1 in which the apparatus further comprises means for supplying a control check code signal, the status of which indicates whether the heat pump system should be operating under one of the user-selected functional operating modes or in the standby mode;

and means responsive to the control check code signal for placing the heat pump system in the standby mode whenever the control check code signal so indicates.

7. The control apparatus of claim 6 in which the standby mode is entered whenever the control check code signal is absent or otherwise indicates that the standby mode has been selected by the user.

8. The control apparatus of claim 6 further including user-operated means for manually setting said control check code signal into a standby mode.

9. The control apparatus of claim 1 or 6 further including means for reverting the heat pump system to normal functional operating mode when said check code signals indicate the standby mode should be terminated.

10. The automatic control apparatus of claim 1 in which the volatile data storage means includes a separate memory operable to maintain data storage when functional operating power to the heat pump system is disabled and in which the data check code signal supply means includes means operative after restoration of power for indicating validity or invalidity of the data emanating from said separate memory and in which said repetitively responsive means enters the heat pump system into said standby operation in response to invalid data emanating from said separate memory.

11. In a heat pump system, automatic control apparatus for switching the heat pump system from a normal functional operating mode to a standby operating mode in which temperatures in the conditioned space are maintained within an expanded temperature having predetermined upper and lower temperature limits, the control apparatus comprising:

user-operated console means for receiving and storing user-selected volatile data representing desired operating conditions for the heat pump system, said console means including means for supplying at least one check code signal;

system controller means responsive to volatile data from said console means for controlling the functional operation of the heat pump system in any of a plurality of different operating modes, said controller means including means responsive to said at least one check code signal from said console means to place said heat pump system into said standby operating mode when said check code signal so indicates.

12. The automatic control apparatus of claim 11 in which said console means includes first means for storing said volatile data for periodic use by said system controller means and second means having an independent power source for redundant storage of said volatile data for retention of said data in the event of loss of primary power to said heat pump system, said console means further including means to check the validity of said redundant data after restoration of said primary power and for conditioning said controller means to enter standby operation in the event invalid redundant volatile data is sensed.

13. The automatic control apparatus of claim 11 in which said at least one check signal from said console means is adapted to represent valid or invalid communication of data from said console means to said controller means and in which said controller means responds thereto to place the heat pump system into said standby operation in response to said check code signal representative of invalid data communication.