Multiple washer laundry system with common function control

• US 4,335,591 A
• Filed: 06/23/1980
• Issued: 06/22/1982
• Est. Priority Date: 06/23/1980
• Status: Expired due to Term

• Current Assignee: Diversey Limited (Sealed Air)
• Original Assignee: Brent Chemicals Corporation
• Inventors: Gillespie, Robert A.
• Primary Examiner(s): Coe, Philip R.
• Application Number:
  US06/161,754
• Time in Patent Office: 729 Days
• Field of Search: 68/12 R, 68/27, 364/101, 134/57 R, 134/57 D
• US Class Current: 68/12.23
• CPC Class Codes: D06F 34/04 Signal transfer or data transmission arrangements
• CPC Class Codes: D06F 34/08 Control circuits or arrangements thereof
• CPC Class Codes: G05B 19/0421 Multiprocessor system
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 2219/2209 Only one processor is permitted to execute a common function at a time
• CPC Class Codes: G05B 2219/2211 Active controllers are allocated more time if request rate is low
• CPC Class Codes: G05B 2219/2214 Multicontrollers, multimicrocomputers, multiprocessing
• CPC Class Codes: G05B 2219/23065 Manual override of program
• CPC Class Codes: G05B 2219/23427 Selection out of several programs, parameters
• CPC Class Codes: G05B 2219/24026 Latch, block unlatch, unblock
• CPC Class Codes: G05B 2219/24115 Continue critical operation only if detector, operator input is satisfied
• CPC Class Codes: G05B 2219/24158 Access only for service, hide, forbidden tamperfree keys, program
• CPC Class Codes: G05B 2219/25278 Timer plus microprocessor
• CPC Class Codes: G05B 2219/2633 Washing, laundry
• CPC Class Codes: G05B 2219/2639 Energy management, use maximum of cheap power, keep peak load low

Abstract

A separate sequence controller is connected to each washer within a multiple washer laundry system for controlling the sequential operations of that washer. Each of the controllers has an intercommunication channel to every other one of the controllers. The controllers are operable to intercommunicate by signals through those channels to operate together on the basis of those signals to permit only one washer at a time to perform a common function that is to be performed by only one washer at a time.

Claims

1. A control and operating system for a laundry having a plurality of washers and having at least one function which is common to more than one of said washers and is to be performed by only one washer at a time,

comprising a separate sequence controller connected to each washer for controlling the sequential operations of that washer,

a common intercommunication channel means coupled to all of said controllers,

said controllers being operable to intercommunicate by request and response signals carried through said common channel and each of said controllers including control means enabling said washers to operate concurrently on the basis of those signals to prevent more than one washer at a time from performing a common function that is to be performed by only one washer at a time.

2. A system as claimed in claim 1 wherein

a common interconnection is provided from each of said controllers to each of the others of said controllers to establish said intercommunication channel.

3. A system is claimed in claim 2 wherein

each controller includes means operable when the control program calls for the performance of a common function that is to be performed by only one washer at a time to issue a request signal related to that function on said common interconnection,

each of said controllers including means operable while it is controlling its associated washer to perform a common function that is to be performed by only one washer at a time to respond to a request signal by another controller for that same function by sending out a response signal to the requesting controller telling the requesting controller to wait,

and each controller issuing a said request signal and receiving a said response signal being operable to wait and to periodically issue new request signals until a said response signal is not received.

4. A system as claimed in claim 3 wherein

provision is made for a plurality of common functions each to be performed by only one washer at a time and wherein

each of said controllers includes means operable to issue a distinctive request signal for each separate common function that is to be performed exclusively by only one washer at a time, and

each controller includes means operable when the associated washer is performing a particular function to be performed exclusively by only one washer at a time to respond to the distinctive request signals for that particular common function by sending a distinctive response signal for that function back to the requesting controller.

5. A system as claimed in claim 4 wherein

the last recited means of each of said controllers is operable to recognize the receipt of a said distinctive response signal only during a limited time interval after transmission by that controller of the distinctive request signal corresponding to that particular distinctive response signal.

6. A system as claimed in claim 5 wherein

said request signal means is operable to send out said request signals on said common interconnection as pulse coded signals.

7. A system as claimed in claim 6 wherein

said request signal means is operable to serially transmit said pulse coded signals on said common interconnection.

8. A system as claimed in claim 7 wherein

said response signal means of each of said controllers is operable to transmit said response signals in the form of a serially transmitted pulse code.

9. A system as claimed in claim 8 wherein

each controller is operable to scan for signals from other controllers for at least one request and response interval before issuing a request signal, and wherein

each controller is operable upon the detection of a signal from any other controller to actuate said request signal means to issue request signals which are time synchronized with the signal from the other controller so as to be interlaced with the other controller signals to thereby avoid ambiguous signalling.

10. A system as claimed in claim 8 wherein

said request signal means of each controller is operable to issue a plurality of pulse coded request signals in connection with any one request in order to improve the accuracy of the exclusive function control.

11. A system as claimed in claim 10 wherein

each of said controllers includes means operable to issue a response signal in response to every request signal for performance of a common function that is being performed by the washer associated with that controller so that a plurality of request signals results in a plurality of corresponding response signals if a washer is performing the requested common function.

12. A system as claimed in claim 11 wherein

each controller is operable to proceed with a requested common function only after sending a plurality of request signals to which no distinctive response signals are received.

13. A system as claimed in claim 8 wherein

said request and response signalling means are operable to issue said request and response signals in the form of a first pulse to signify the beginning of the pulse coded signal followed by a plurality of timed intervals selectively containing pulses and an absence of pulses to provide distinctive pulse codes.

14. A system as claimed in claim 13 wherein

said request and response signalling means are operable to issue the pulse coded signals in the form of bursts of carrier frequency transmitted during the timed pulse intervals.

15. A system as claimed in claim 4 wherein

at least one of said common functions consists in the addition of a chemical,

the system including a delivery pump for that chemical and a reservoir for that chemical and a piping system for carrying that chemical from said pump through individual washer control valves to the individual washers,

the controller for each washer including means operable when the controller is performing the common function of adding the chemical to energize said pump and to open the supply valve for the washer controlled by that controller.

16. A system as claimed in claim 15 wherein

each of said controllers includes a manually operable switching means which is effective to disable the automatic addition of the chemical,

said controller including means operable in response to such disablement to interrupt the program and to flash an indicator uniquely identifying the chemical which is to be added,

the controller including an advance switch and circuitry associated with that advance switch to cause the controller to continue the program upon subsequent closure of said advance switch by the operator after the operator has manually added the chemical.

17. A system as claimed in claim 4 wherein

at least one of said common functions consists of a high-speed spin cycle for extraction.

18. A system as claimed in claim 4 wherein

each of said sequence controllers includes an internal counter which is operable to count the total number of times that the program cycle is performed for record purposes.

19. A system as claimed in claim 18 wherein

each sequence controller is programmable to perform a plurality of different washer programs and wherein each controller includes a plurality of program cycle counters operable to separately count and accumulate the number of programmed cycles performed by the associated washer for each of said different programs.

20. A control and operating system for a laundry having a plurality of washers and having a plurality of functions which are common to more than one of said washers and in which individual common functions are to be performed by only one washer at a time, comprising a separate sequence controller connected to each washer for controlling the sequential operations of that washer,

each said controller comprising a microcomputer,

a common intercommunication channel means coupled to all of said controllers,

said controllers being operable to intercommunicate by request and response signals carried through said common channel means,

each controller including means operable when the control program calls for the performance of any one of a plurality of common functions which is to be performed by only one washer at a time to issue a distinctive request signal for each separate common function that is to be performed exclusively by only one washer at a time,

each controller including means operable when the associated washer is performing a particular function to be performed exclusively by only one washer at a time to respond to the distinctive request signals for that particular common function by sending out a distinctive response signal for that function back to a requesting controller telling the requesting controller to wait to perform that particular function,

and each controller issuing a said request signal and receiving a said response signal being operable to wait and to periodically issue new request signals until a said response signal is not received.