Internal combustion engine dual fuel system

• US 4,335,697 A
• Filed: 04/08/1980
• Issued: 06/22/1982
• Est. Priority Date: 04/08/1980
• Status: Expired due to Term

• Current Assignee: Claude A. Patalidis
• Original Assignee: Kerry L. Mclean
• Inventors: McLean, Kerry L.
• Primary Examiner(s): Cox, Ronald B.
• Application Number:
  US06/138,434
• Time in Patent Office: 805 Days
• Field of Search: 123/525, 123/527
• US Class Current: 123/527
• CPC Class Codes: F02M 13/08 Carburettors adapted to use liquid and gaseous fuels, e.g. alternatively
• CPC Class Codes: F02M 21/0212 comprising at least 3 C-Atoms, e.g. liquefied petroleum gas [LPG], propane or butane
• CPC Class Codes: F02M 21/0239 Pressure or flow regulators therefor
• CPC Class Codes: F02M 21/0242 Shut-off valves; Check valves; Safety valves; Pressure relief valves
• CPC Class Codes: F02M 21/047 Venturi mixer
• CPC Class Codes: F02M 21/06 Apparatus for de-liquefying, e.g. by heating
• CPC Class Codes: Y02T 10/30 Use of alternative fuels, e.g. biofuels

Abstract

An internal combustion engine dual fuel system for controllably running the internal combustion engine on a liquid fuel, such as gasoline, in the usual manner or, at will, on liquified petroleum (LP) gaseous fuel. The conventional liquid fuel system of the internal combustion engine is unmodified except for the addition of a remotely controlled shut-off valve in the fuel line at the carburetor fuel inlet. An LP gas suction verturi is disposed in the air induction flow to the carburetor inlet, for example by being mounted in the air filter above the carburetor inlet, and is supplied in fuel from the vapor phase of an LP gas, such as butane or propane, above the level of the liquified gas in an appropriate tank. The LP gas tank and the line supplying the gas to the carburetor air inlet are maintained at a substantially constant temperature via a by-pass of the engine coolant circuit, the flow of coolant through the by-pass being automatically controlled by a thermostat. A manual control, in the form of an electrical switch, is provided for shutting off the flow of LP gas while running the engine on conventional liquid fuel, and shutting off the flow of liquid fuel to the carburetor while running the engine on LP gas.

Claims

1. An LP gas fuel feed system for an internal combustion engine having an intake for a fuel-air mixture, said fuel feed system comprising a tank containing said LP gas under pressure in a liquid form, first gas conduit means having an inlet disposed in said tank above the level of said LP gas in a gaseous form, second gas conduit means, pressure regulator means between said first and second gas conduit means for reducing the pressure of said LP gas in a gaseous form during passage from said first gas conduit means to said second gas conduit means, an expansion chamber in said second gas conduit means, gas flow modulation means for modulating the flow of said gas through said second gas conduit means as a function of power requirement of said engine, means at the end of said second conduit means for supplying a mixture of said gas and of air at the intake of said internal combustion engine, means for heating said tank, said expansion chamber and at least a portion of said conduit means, and means for maintaining said tank at a predetermined temperature.

2. The fuel feed system of claim 1 wherein said heating means comprises a heat exchanger means engaged with the surface of said tank, and conduit means for supplying hot coolant from the cooling system of said engine to said heat exchanger means.

3. The fuel feed system of claim 1 wherein said means for maintaining said tank at a predetermined temperature comprises temperature sensitive control means attached to said tank, and means controlled by said temperature sensitive control means for turning on and off said means for heating said tank.

4. The fuel feed system of claim 2 further comprising temperature sensitive control means attached to said tank and valve means disposed in said heat coolant conduit means for shutting off and re-establishing the flow of hot coolant therethrough.

5. The fuel feed system of claim 1 further comprising gas flow shut-off means disposed at the inlet of said first gas conduit means and at the outlet of said second gas conduit means.

6. The fuel feed system of claim 1 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

11. The fuel feed system of claim 2 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and a liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

12. The fuel feed system of claim 2 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

13. The fuel feed system of claim 2 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

14. The fuel feed system of claim 3 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

15. The fuel feed system of claim 4 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

16. The fuel feed system of claim 5 further comprising a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and a control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

17. The fuel feed system of claim 6 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

7. An LP gas fuel feed system for an internal combustion engine having an intake for a fuel-air mixture, said fuel feed system comprising a tank containing said LP gas under pressure in a liquid form, first gas conduit means having an inlet disposed in said tank above the level of said LP gas in a gaseous form, second gas conduit means, pressure regulator means between said first and second gas conduit means for reducing the pressure of said LP gas in a gaseous form during passage from said first gas conduit means to said second gas conduit means, an expansion chamber in said second gas conduit means, gas flow modulation means for modulating the flow of said gas through said second gas conduit means as a function of power requirement of said engine, and means at the end of said second conduit means for supplying a mixture of said gas and of air at the intake of said internal combustion engine, wherein said gas flow modulation means comprises a housing, a deformable flexible diaphragm separating said housing into a first and a second chamber, conduit means placing the inlet manifold of said engine in communication with the atmosphere, second conduit means placing said first conduit means in communication with said first chamber for varying the pressure in said first chamber as a function of the flow of atmospheric air in said first conduit means, a gas inlet port and a gas outlet in said second chamber, reciprocating valve plunger means for gradually closing and opening said inlet port, and pivoting lever means having an end attached in said second chamber to said flexible diaphragm and another end attached to said reciprocating valve plunger means for urging said plunger to a position tending to obturate said inlet port upon displacement of said flexible diaphragm towards said first chamber for modulating the flow of gas into said second chamber as an inverse function of the pressure of said first chamber.

18. The fuel feed system of claim 7 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

20. The fuel feed system of claim 7 further comprising means for heating said tank, said expansion chamber and at least a portion of said conduit means.

21. The fuel feed system of claim 20 further comprising means for maintaining said tank at a predetermined temperature.

22. The fuel feed system of claim 20 wherein said heating means comprises a heat exchanger means engaged with the surface of said tank, and conduit means for supplying hot coolant from the cooling system of said engine to said heat exchanger means.

23. The fuel feed system of claim 21 wherein said means for maintaining said tank at a predetermined temperature comprises temperature sensitive control means attached to said tank, and means controlled by said temperature sensitive control means for turning on and off said means for heating said tank.

24. The fuel feed system of claim 22 further comprising temperature sensitive control means attached to said tank and valve means disposed in said heat coolant conduit means for shutting off and re-establishing the flow of hot coolant therethrough.

25. The fuel feed system of claim 7 further comprising gas flow shut-off means disposed at the inlet of said first gas conduit means and at the outlet of said second gas conduit means.

26. The fuel feed system of claim 7 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

8. An LP gas fuel feed system for an internal combustion engine having an intake for a fuel-air mixture, said fuel feed system comprising a tank containing said LP gas under pressure in a liquid form, first gas conduit means having an inlet disposed in said tank above the level of said LP gas in a gaseous form, second gas conduit means, pressure regulator means between said first and second gas conduit means for reducing the pressure of said LP gas in a gaseous form during passage from said first gas conduit means to said second gas conduit means, an expansion chamber in said second gas conduit means, gas flow modulation means for modulating the flow of said gas through said second gas conduit means as a function of power requirement of said engine, and means at the end of said second conduit means for supplying a mixture of said gas and of air at the intake of said internal combustion engine, wherein said expansion chamber comprises a tubular member closed at both ends, inlet means introducing said LP gas in said tubular member at a predetermined level, outlet means from said tubular member at a level higher than said predetermined level, and means applying heat to said expansion chamber.

9. The fuel feed system of claim 8 further comprising drain means disposed in said tubular member for draining the interior of said tubular member.

19. The fuel feed system of claim 8 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

27. The fuel feed system of claim 8 further comprising means for heating said tank, said expansion chamber and at least a portion of said conduit means.

28. The fuel feed system of claim 27 further comprising means for maintaining said tank at a predetermined temperature.

29. The fuel feed system of claim 27 wherein said heating means comprises a heat exchanger means engaged with the surface of said tank, and conduit means for supplying hot coolant from the cooling system of said engine to said heat exchanger means.

30. The fuel feed system of claim 28 wherein said means for maintaining said tank at a predetermined temperature comprises temperature sensitive control means attached to said tank, and means controlled by said temperature sensitive control means for turning on and off said means for heating said tank.

31. The fuel feed system of claim 29 further comprising temperature sensitive control means attached to said tank and valve means disposed in said heat coolant conduit means for shutting off and re-establishing the flow of hot coolant therethrough.

32. The fuel feed system of claim 8 further comprising gas flow shut-off means disposed at the inlet of said first gas conduit means and at the outlet of said second gas conduit means.

33. The fuel feed system of claim 8 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.

10. An LP gas fuel feed system for an internal combustion engine having an intake for a fuel-air mixture, said fuel feed system comprising a tank containing said LP gas under pressure in a liquid form, first gas conduit means having an inlet disposed in said tank above the level of said LP gas in a gaseous form, second gas conduit means, pressure regulator means between said first and second gas conduit means for reducing the pressure of said LP gas in a gaseous form during passage from said first gas conduit means to said second gas conduit means, an expansion chamber in said second gas conduit means, gas flow modulation means for modulating the flow of said gas through said second gas conduit means as a function of power requirement of said engine, and means at the end of said second conduit means for supplying a mixture of said gas and of air at the intake of said internal combustion engine, wherein said means for supplying a mixture of said gas and of air at the intake of said internal combustion engine comprises a first venturi-shaped conduit, a second venturi-shaped conduit disposed concentric within said first venturi-shaped conduit and having an inlet substantially at the inlet of said first venturi-shaped conduit and an outlet substantially at the level of the smallest diameter of said first venturi-shaped conduit, and a gas nozzle connected to the end of said gas conduit means and disposed concentric within said second venturi-shaped conduit with its outlet substantially at the level of the smallest diameter of said second venturi-shaped conduit.

34. The fuel feed system of claim 10 further comprising means for heating said tank, said expansion chamber and at least a portion of said conduit means.

35. The fuel feed system of claim 34 further comprising means for maintaining said tank at a predetermined temperature.

36. The fuel feed system of claim 34 wherein said heating means comprises a heat exchanger means engaged with the surface of said tank, and conduit means for supplying hot coolant from the cooling system of said engine to said heat exchanger means.

37. The fuel feed system of claim 35 wherein said means for maintaining said tank at a predetermined temperature comprises temperature sensitive control means attached to said tank, and means controlled by said temperature sensitive control means for turning on and off said means for heating said tank.

38. The fuel feed system of claim 36 further comprising temperature sensitive control means attached to said tank and valve means disposed in said heat coolant conduit means for shutting off and re-establishing the flow of hot coolant therethrough.

39. The fuel feed system of claim 10 further comprising gas flow shut-off means disposed at the inlet of said first gas conduit means and at the outlet of said second gas conduit means.

40. The fuel feed system of claim 10 further comprising gas flow shut-off means, a carburetor mounted at said internal combustion engine intake, a liquid fuel tank and liquid fuel feed means connecting said liquid fuel tank to said carburetor, liquid fuel flow shut-off means, and control means for operating said liquid fuel shut-off means to a shut-off position while simultaneously turning on said gas flow shut-off means.