Acid dissolvable cements and methods of using the same

• US 4,335,788 A
• Filed: 01/24/1980
• Issued: 06/22/1982
• Est. Priority Date: 01/24/1980
• Status: Expired due to Term

• Current Assignee: Halliburton Company
• Original Assignee: Halliburton Company
• Inventors: Murphey, Joseph R., Young, Bill M.
• Primary Examiner(s): NOVOSAD, STEPHEN
• Application Number:
  US06/114,856
• Time in Patent Office: 880 Days
• Field of Search: 166/296, 166/287, 166/281, 166/205, 166/276, 166/278, 166/51, 166/292, 166/244 C, 166/315, 106/105-108
• US Class Current: 166/278
• CPC Class Codes: C04B 40/0092 Temporary binders, mortars or concrete, i.e. materials intended to be destroyed or removed after hardening, e.g. by acid dissolution
• CPC Class Codes: C04B 9/00 Magnesium cements or similar cements
• CPC Class Codes: C09K 8/46 containing inorganic binders, e.g. Portland cement
• CPC Class Codes: E21B 37/08 cleaning in situ of down-hole filters, screens, e.g. casing perforations, or gravel packs E21B37/06 takes precedence
• CPC Class Codes: E21B 43/08 Screens or liners expandable screens or liners E21B43/108
• CPC Class Codes: E21B 43/261 Separate steps of (1) cementing, plugging or consolidating and (2) fracturing or attacking the formation
• CPC Class Codes: Y10S 166/902 for inhibiting corrosion or coating

Abstract

Cement compositions which upon curing have high compressive strengths and are rapidly dissolved in acids are provided comprised of water, a metal halide or sulfate selected from the group consisting of magnesium, aluminum and zinc halides and sulfates, a metal oxide selected from the group consisting of magnesium, aluminum and zinc oxides and a metal carbonate selected from the group consisting of calcium and barium carbonates. Methods of using the cement compositions are also provided.

Claims

1. A method for controlling the volume change of a cement composition in a desired location comprising the steps of:

forming a cement composition, which upon curing is rapidly dissolved in acid, said composition consisting essentially of;

water;

a metal halide or sulfate consisting essentially of at least one of magnesium, aluminum or zinc halides or sulfates and mixtures thereof;

a metal oxide consisting essentially of at least one of magnesium, aluminum or zinc oxides or mixtures thereof; and

a metal carbonate in an effective amount to control volume change of said cement composition consisting essentially of at least one of calcium or barium carbonate or mixtures thereof;

introducing said cement composition into said location to be cemented; and

allowing said cement composition to cure into a solid mass in said location.

2. A method of claim 1 wherein said cured cement composition is contacted with an acid whereby said cement composition is dissolved.

3. A method of claim 1 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactommannan gums and derivatives thereof, hydratable glucommannan gums and derivatives thereof, and mixtures thereof.

4. A method of claim 3 wherein said polysacchardie is present in an amount of about 0.2-2.0% by weight of said composition.

5. A method of claim 1 wherein the metal halide or sulfate is present in an amount of about 15-40% by weight of said composition;

the metal oxide is present in an amount of about 15-60% by weight of said composition; and

the metal carbonate is present in an amount of about 10-60% by weight of said composition.

6. A method of claim 1 wherein said metal halide or sulfate comprises magnesium chloride present in an amount of about 22-24% by weight of said composition;

said metal oxide comprises magnesium oxide present in an amount of about 21-24% by weight of said composition; and

said metal carbonate comprises calcium carbonate present in said cement composition in an amount of about 21-24% by weight of said composition.

7. A method of claim 6 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactommannan gums and derivatives thereof, hydratable glucommannan gums and derivatives thereof, and mixtures thereof.

8. A method of claim 7 wherein said polysaccharide comprises hydroxyethylcellulose present in an amount of about 0.8-1.7% by weight of said composition.

9. A method of claim 8 wherein said cured cement composition is contacted with an acid whereby said cement composition is dissolved.

10. A method of claim 1

wherein said metal halide consists essentially of magnesium chloride present in an amount of about 15-40% by weight of said composition,

said metal oxide consists essentially of magnesium oxide present in an amount of about 15-60% by weight of said composition, and

said metal carbonate consists essentially of calcium carbonate present in an amount of about 10-60% by weight of said composition.

11. A method of claim 10 wherein said cured cement composition is contacted with an acid whereby said cement composition is dissolved.

12. A method of claim 10 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactommannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

13. A method of claim 12 wherein said polysaccharide is present in an amount of about 0.2-2.0% by weight of said composition.

14. A method of claim 10 wherein said metal halide or sulfate comprises magnesium chloride present in an amount of about 22-24% by weight of said composition;

said metal oxide comprises magnesium oxide present in an amount of about 21-24% weight of said composition; and

said metal carbonate comprises calcium carbonate present in said cement composition in an amount of about 21-24% by weight of said composition.

15. A method of claim 14 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactomannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

16. A method of claim 15 wherein said polysaccharide comprises hydroxyethylcellulose present in an amount of about 0.8-1.7% by weight and said composition.

17. A method of claim 16 wherein said cured cement composition is contacted with an acid whereby said cement composition is dissolved.

18. A method of placing an apparatus having fluid flow passages formed therein in a well bore and temporarily preventing fluids from entering said fluid flow passages during and after placement comprising the steps of;

sealing said fluid flow passages in said apparatus prior to the placement thereof in said well bore with a cured acid dissolvable cement composition comprising;

water;

a metal halide or sulfate comprising at least one of magnesium, aluminum or zinc halides or sulfates and mixtures thereof;

a metal oxide comprising at least one of magnesium, aluminum or zinc oxides or mixtures thereof; and

a metal carbonate comprising at least one of calcium or barium carbonate or mixtures thereof; and

placing said apparatus in said well bore at a desired location.

19. A method of claim 18 wherein said cured cement composition sealing said fluid flow passages are contacted with an acid whereby said cement composition is dissolved and said fluid flow passages are opened.

20. A method of claim 18 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactomannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

21. A method of claim 20 wherein said polysaccharide is present in an amount of about 0.2-2.0% by weight of said composition.

22. A method of claim 18 wherein:

the metal halide or sulfate is present in an amount of about 15-40% by weight of said composition;

the metal oxide is present in an amount of about 15-60% by weight of said composition; and

the metal carbonate is present in an amount of about 10-60% by weight of said composition.

23. A method of claim 18 wherein said metal halide or sulfate comprises magnesium chloride present in an amount of about 22-24% by weight of said composition;

said metal oxide comprises magnesium oxide present in an amount of about 21-24% by weight of said composition; and

said metal carbonate comprises calcium carbonate present in said cement composition in an amount of about 21-24% by weight of said composition.

24. A method of claim 23 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactomannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

25. A method of claim 24 wherein said polysaccharide comprises hydroxyethylcellulose present in an amount of about 0.8-1.7% by weight of said composition.

26. A method of claim 25 wherein said cured cement composition sealing said fluid flow passages are contacted with an acid whereby said cement composition is dissolved and said fluid flow passages are opened.

27. The method of claim 26 wherein said acid is an aqueous acid solution selected from the group consisting of an aqueous hydrochloric acid solution, an aqueous sulfuric acid solution and an aqueous acid solution containing a mixture of sulfuric and hydrochloric acids.

28. A method of placing an apparatus having fluid flow passages formed therein in a well bore and temporarily preventing fluids contained in said well from entering said fluid flow passages during and after placement of said apparatus comprising the steps of:

sealing said fluid flow passages in said apparatus prior to the placement thereof with a cured, acid dissolvable cement composition consisting essentially of;

water;

a metal halide or sulfate consisting essentially of at least one of magnesium, aluninum or zinc halides or sulfates and mixtures thereof present in an amount of about 15-40% by weight of said composition; and

a metal oxide consisting essentially of at least one of magnesium, aluminum or zinc oxides or mixtures thereof present in an amount of about 15-60% by weight of said composition; and

a metal carbonate consisting essentially of at least one of calcium or barium carbonate or mixtures thereof in an amount of about 10-60% by weight of said composition, whereby the amount of said calcium or barium carbonate or mixtures thereof used controls the change in volume of said cement composition during curing; and

placing said apparatus in said well bore at a desired location therein.

29. A method of claim 28

wherein said cured cement composition sealing said fluid flow passages is contacted with an acid whereby said cured cement composition is dissolved and said fluid flow passages are opened.

30. A method of claim 28

wherein said metal halide consists essentially of magnesium chloride present in an amount of about 22-24% by weight of said composition, said

metal oxide consists essentially of magnesium oxide present in an amount of about 21-24% by weight of said composition, and said

metal carbonate consists essentially of calcium carbonate present in an amount of about 21-24% by weight of said composition.

31. A method of claim 30

wherein said cured cement composition sealing said fluid flow passages is contacted with an acid whereby said cured cement composition is dissolved and said fluid flow passages are opened.

32. In a method of gravel packing a perforated screen placed in a well bore adjacent to a subterranean formation wherein a carrier liquid having gravel suspended therein is flowed along the outside of said screen to deposit said gravel around said screen, the method characterized by:

temporarily sealing at least a portion of the perforations in said screen with an acid dissolvable, cured cement composition prior to placing said screen in said well bore, said composition consisting essentially of;

water;

a metal halide or sulfate selected from the group consisting essentially of magnesium, aluminum and zinc halides, sulfates and mixtures thereof; and

a metal oxide selected from the group consisting essentially of magnesium, aluminum and zinc oxides and mixtures thereof;

a metal carbonate selected from the group consisting essentially of calcium and barium carbonates and mixtures thereof, whereby the amount of said calcium or barium carbonate or mixtures thereof used controls the change in volume of said cement composition during curing; and

packing gravel around said screen while said screen is sealed with said cement composition.

33. A method of claim 32 wherein said cured cement composition sealing said screen is contacted with an acid whereby said cement composition is dissolved and said screen perforations are opened.

34. A method of claim 32 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactomannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

35. A method of claim 34 wherein said polysaccharide is present in an amount of about 0.2-2.0% by weight of said composition.

36. A method of claim 32 wherein the metal halide or sulfate is present in an amount of about 15-40% by weight of said composition;

the metal oxide is present in an amount of about 15-60% by weight of said composition; and

the metal carbonate is present in an amount of about 10-60% by weight of said composition.

37. A method of claim 32 wherein said metal halide or sulfate comprises magnesium chloride present in an amount of about 22-24% by weight of said composition;

said metal oxide comprises magnesium oxide present in an amount of about 21-24% by weight of said composition; and

said metal carbonate comprises calcium carbonate present in said cement composition in an amount of about 21-24% by weight of said composition.

38. A method of claim 37 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactomannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

39. A method of claim 38 wherein said polysaccharide comprises hydroxyethylcellulose present in an amount of about 0.8-1.7% by weight of said composition.

40. A method of claim 39 wherein said cured cement composition sealing said screen is contacted with an acid whereby said cement composition is dissolved and said perforations are opened.

41. The method of claim 40 wherein said acid is an aqueous acid solution selected from the group consisting of an aqueous hydrochloric acid solution, an aqueous sulfuric acid solution and an aqueous acid solution containing a mixture of sulfuric and hydrochloric acids.

42. The method of claim 32

wherein said metal carbonate is calcium carbonate.

43. A method of claim 42 wherein said cured cement composition sealing said screen is contacted with an acid whereby said cement composition is dissolved and said screen perforations are opened.

44. A method of claim 42 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactomannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

45. A method of claim 44 wherein said polysaccharide is present in an amount of about 0.2-2.0% by weight of said composition.

46. A method of claim 42 wherein the metal halide is present in an amount of about 15-40% by weight of said composition;

the metal oxide is present in an amount of about 15-60% by weight of said composition; and

the metal carbonate is present in an amount of about 10-60% by weight of said composition.

47. A method of claim 42 wherein said metal halide or sulfate comprises magnesium chloride present in an amount of about 22-24% by weight of said composition;

said metal oxide comprises magnesium oxide present in an amount of about 21-24% by weight of said composition; and

said metal carbonate comprises calcium carbonate present in said cement composition in an amount of about 21-24% by weight of said composition.

48. A method of claim 47 wherein said cement composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactomannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

49. A method of claim 48 wherein said polysaccharide comprises hydroxyethylcellulose present in an amount of about 0.8-1.7% by weight of said composition.

50. A method of claim 49 wherein said cured cement composition sealing said screen is contacted with an acid whereby said cement composition is dissolved and said perforations are opened.

51. In a method of forming a fire resistant composition in a mold containing:

water;

a metal halide or sulfate comprising at least one of magnesium, aluminum or zinc halides or sulfates and mixtures thereof; and

a metal oxide comprising at least one of magnesium, aluminum or zinc oxides or mixtures thereof;

the method characterized by varying the expansion or contraction and fire resistance of said composition by controlling in said composition the quantity of a metal carbonate comprising at least one of calcium carbonate, barium carbonate or mixtures thereof; and

the method characterized by controlling the viscosity and mold release of said composition by varying in said composition the quantity of a hydratable polysaccharide comprising at least one of a hydratable cellulose derivative, a hydratable glactomannan gum and derivatives thereof;

a hydratable glucomannan gum, and mixtures thereof.

52. A method of claim 51 wherein said composition is contacted with an acid whereby said composition is dissolved.

53. A method of claim 51 wherein said composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactomannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

54. A method of claim 53 wherein said polysaccharide is present in an amount of about 0.2-2.0% by weight of said composition.

55. A method of claim 51 wherein the metal halide or sulfate is present in an amount of about 15-40% by weight of said composition;

the metal oxide is present in an amount of about 15-60% by weight of said composition; and

the metal carbonate is present in an amount of about 10-60% by weight of said composition.

56. A method of claim 51 wherein said metal halide or sulfate comprises magnesium chloride present in an amount of about 22-24% by weight of said composition;

said metal oxide comprises magnesium oxide present in an amount of about 21-24% by weight of said composition; and

said metal carbonate comprises calcium carbonate present in said cement composition in an amount of about 21-24% by weight of said composition.

57. A method of claim 56 wherein said composition is further characterized to include a hydratable polysaccharide selected from the group consisting of hydratable cellulose derivatives, hydratable glactomannan gums and derivatives thereof, hydratable glucomannan gums and derivatives thereof, and mixtures thereof.

58. A method of claim 57 wherein said polysaccharide comprises hydroxyethylcellulose present in an amount of about 0.8-1.7% by weight of said composition.

59. A method of claim 58 wherein said cured composition is contacted with an acid whereby said composition is dissolved.

60. In a method of forming a solid cement mass containing:

water;

a metal halide or sulfate comprising at least one magnesium, aluminum or zinc halides or sulfates and mixtures thereof; and

a metal oxide comprising at least one of magnesium aluminum or zinc oxides or mixtures thereof;

the method characterized by varying the expansion or contaction of said solid cement mass by controlling in said cement mass the quantity of a metal carbonate comprising at least one of calcium carbonate, barium carbonate or mixtures thereof.

61. A method of claim 60 wherein the viscosity before curing of said cement mass is controlled by adding a quantity of hydratable polysaccharide cellulose derivative, a hydratable galactomannan gum and derivatives thereof, a hydratable glucomannan gum, and mixtures thereof.

62. A method of claim 61 wherein said cured cement composition is contacted with an acid whereby said cement composition is dissolved.

63. A method of claim 61 wherein the metal halide or sulfate is present in an amount of about 15-40% by weight of said composition;

the metal oxide is present in an amount of about 15-60% by weight of said composition; and

the metal carbonate is present in an amount of about 10-60% by weight of said composition.

64. A method of claim 63 wherein said polysaccharide is present in an amount of about 0.2-2.0% by weight of said composition.

65. A method of claim 61 wherein said metal halide or sulfate comprises magnesium chloride present in an amount of about 22-24% by weight of said composition;

said metal oxide comprises magnesium oxide present in an amount of about 21-24% by weight of said composition; and

said metal carbonate comprises calcium carbonate present in said cement composition in an amount of about 21-24% by weight of said composition.

66. A method of claim 65 wherein said polysaccharide comprises hydroxyethylcellulose present in an amount of about 0.8-1.7% by weight of said composition.

67. A method of claim 66 wherein said cured cement composition is contacted with an acid whereby said cement composition is dissolved.