Laminated junction box module and laminated plug-in accessory modules selectively usable therewith

• US 4,336,418 A
• Filed: 11/25/1980
• Issued: 06/22/1982
• Est. Priority Date: 11/25/1980
• Status: Expired due to Term

• Current Assignee: Richard L. Hoag
• Original Assignee: Richard L. Hoag
• Inventors: Hoag, Richard L.
• Primary Examiner(s): Shepperd, John W.
• Application Number:
  US06/210,163
• Time in Patent Office: 574 Days
• Field of Search: 174/53, 339/95 D, 339/122 R, 200/51 R, 200/296, 200/297
• US Class Current: 174/53
• CPC Class Codes: H02G 3/086 Assembled boxes
• CPC Class Codes: H02G 3/16 structurally associated with support for line-connecting terminals within the box

Abstract

A unitary rectangular junction box module composed of a back rectangular base block molded from non-conductive material and having parallel bus bars laid edgewise in its front face and arranged lengthwise of its opposite side walls, the opposite ends of the bars terminating short of the outer surfaces of its end walls, in combination with a front rectangular block having a centrally disposed rectangular opening extending rearwardly therethrough, the marginal back face of the front block being laminated to the marginal borders of the front face of the back block to thereby lock the opposite ends of each bus bar between the block while leaving the intermediate bar segments accessible through said opening. The opening also may be used to telescopically receive selected unitary plug-in accessory modules for use with the junction box module.

The junction box module is further characterized by: a one-way coupler formed integrally with the opposite ends of each bus bar and adapted to grip the end of an external wire when pushed through a guide port leading from the exterior to the coupler; a release port individual to each coupler through which a pointed tool may be inserted into engagement with the coupler to release the connected wire, and by at least one of the bus bars with a break-out segment between its couplers and which may be removed, as required, to alter the circuitry of the junction box module to accommodate the circuits of the accessory modules.

Claims

1. An electrical outlet structure adapted to have external wires connected thereto, comprising

a non-conductive generally rectangular box consisting of a back wall with side walls and end walls forming a front opening;

laterally spaced and longitudinally extending hot, neutral and ground bus bars mounted in said box, the opposite ends of each of said bars terminating short of the respective outer surfaces of said end walls;

a one-way connector formed integrally with each of the opposite ends of said bus bars and terminating short of said outer wall surfaces, respectively;

said end walls being provided with a port individual to each connector and extending from the latter to the proximate end wall outer surface whereby the end of one of said wires may be pushed therethrough into engagement with the connector;

means carried by each of said connectors and responsive to the axial pressure of said wire ends for locking the latter against withdrawal through their respective ports, each of said hot and neutral bus bars being disposed edgewise in said box with its intermediate portion spanning said opening;

a non-conductive rectangular housing telescopically mountable in said opening;

a pair of outlet sockets mounted in said housing, one of said sockets being connectable between the end portions of said hot and neutral bars at one end of the housing and the other socket being connectable between the opposite end portions of the last-named bars, and

means including intermediate break-out segments in said hot and neutral bars, respectively, for interrupting the flow of current through the latter bars to thereby establish independently controllable sockets.

2. An electrical wiring structure adapted to have external wires connected thereto, comprising

a non-conductive generally rectangular box consisting of a back wall with side walls and end walls forming a front opening;

laterally spaced and longitudinally extending hot, neutral and ground bus bars mounted in said box, the opposite ends of each of said bars terminating short of the respective outer surfaces of said end walls;

a one-way connector formed integrally with each of the opposite ends of said bus bars and terminating short of said outer wall surfaces, respectively;

said end walls being provided with a port individual to each connector and extending from the latter to the outer surface of the proximate end wall whereby the end of one of said wires may be pushed therethrough into engagement with the connector;

means carried by each of said connectors and responsive to the axial pressure of said wire ends for locking the latter against withdrawal through their respective ports, said end walls being provided with a release port individual to each of said connectors and extending from the latter to the outer surface of the proximate end wall whereby external pressure may be applied through the release port to the connector, said connector being responsive to said last-named pressure to release the locked wire for withdrawal;

each of said hot and neutral bars being disposed edgewise in in said box with its intermediate portion spanning the opening;

a non-conductive rectangular housing telescopically mountable in said opening;

a pair of outlet sockets mounted in said housing, one of said sockets being connectable between the end portions of said hot and neutral bars at one end of the housing and the other socket being connectable between the opposite end portions of the last-named bars, and

means including intermediate breakout segments in said hot and neutral bars, respectively, for interrupting the flow of current through the latter bars to thereby establish independently controllable sockets.

3. An electrical outlet structure adapted to have external wires connected thereto, comprising

a non-conductive generally rectangular box consisting of a back wall with side walls and end walls forming a front opening;

laterally spaced and longitudinally extending hot, neutral and ground bus bars mounted in said box, the opposite ends of each of said bars terminating short of the respective outer surfaces of said end walls;

a one-way connector formed integrally with each of the opposite ends of said bus bars and terminating short of said outer wall surfaces, respectively;

said end walls being provided with a port individual to each of said connectors and extending from each connector to the proximate end wall outer surface whereby the the end of one of said wires may be pushed therethrough into engagement with the connector;

means carried by each of said connectors and responsive to the axial pressure of said wire ends for locking the latter against withdrawal through their respective ports, each of said hot and neutral bus bars being disposed edgewise in said box with its intermediate portion spanning said opening;

a non-conductive rectangular housing telescopically mounted in said opening;

a switch mounted in said housing and connectable with the opposite end portions of said hot bus bar, and a break-out segment in the intermediate portion of said hot bus bar for interrupting the flow of current therethrough and diverting it to said connectable switch.

4. The structure defined in claim 3 and further comprising means carried by said housing for preventing the connection of said switch to the opposite ends of the hot bus bar before the intermediate segment in the latter is removed.

5. An electrical outlet structure adapted to have external wires connected thereto, comprising

a non-conductive generally rectangular box consisting of a back wall with side and end walls forming a front opening;

laterally spaced and longitudinally extending hot, neutral and ground bus bars in said box, each of said bus bars having a coupler for said wires on each of its opposite ends, and at least said hot and neutral bars being disposed in said box with its intermediate segment spanning said opening;

a pair of outlet sockets in said housing, the first of said sockets being connectable between the ends of said hot and neutral bars at one end of the housing and the second of said sockets being connectable between the opposite ends of said last-named bars, and

means for detachably securing said intermediate segments to said hot and neutral bus bars, respectively, whereby detachment of the segments will interrupt the flow of current through the bars to provide independently controllable first and second sockets.

6. An electrical wiring structure adapted to have external wires connected thereto, comprising

a non-conductive generally rectangular box consisting of a back wall with side walls and end walls forming a front opening;

laterally spaced and longitudinally extending hot, neutral and ground bus bars in said box, each of said bus bars having a coupler for said wires on each of its opposite ends, and at least said hot bar being disposed in said box with its intermediate segment spanning said opening;

a non-conductive rectangular housing telescopically mounted in said opening;

a switch mounted in said housing and connectable between the opposite ends of said hot bus bar, and

means for detachably securing said intermediate segment to said hot bus bar whereby detachment of the segment will interrupt the flow of current through the bar and divert it to said connectable switch.