Microcomputer control for heat pump system

• US 4,338,791 A
• Filed: 10/14/1980
• Issued: 07/13/1982
• Est. Priority Date: 10/14/1980
• Status: Expired due to Term

• Current Assignee: American Standard Companies Incorporated (Ideal Standard International Topco SCA)
• Original Assignee: General Electric Company
• Inventors: Herzog, Rollie R., Stamp, Custis L. Jr.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/196,425
• Time in Patent Office: 637 Days
• Field of Search: 165/29, 165/26, 236/1 EA, 236/1 EB, 236/46 R, 236/78 D, 62/160, 62/175, 62/228 B, 62/226, 307/39, 237/2 B
• US Class Current: 62/160
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: G05D 23/1917 using digital means
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor

Abstract

A method of controlling energy usage of a multi-state heat pump system in which the system includes a preprogrammed microprocessor-based controller which places and maintains the system in the most energy efficient mode of operation consistent with achieving a desired room temperature level within a reasonable period of time. The controller responds to actual room temperature and a user-inserted temperature setting to place the heat pump system into an operating state indicated by a predetermined set of operating state criteria which establishes the required operating state and the timing of state changes. Changing to higher (less energy efficient) operating states is enabled only when periodic checks of the rate of change of room temperature indicate the desired temperature will not be achieved in a selected time period. The user-inserted temperature setting is modified as a function of outside temperature extremes to modify the target temperature to which the heat pump system operates to further improve energy efficiency of the system.

Claims

1. A method of controlling a multi-state heat pump system to minimize energy usage while the system is being operated to bring the temperature of an enclosed space to a desired temperature level, the method comprising:

establishing a target temperature value representative of the desired temperature;

sensing actual temperature of the enclosed space;

initiating operation of the heat pump system in response to a differential between the actual and target temperatures;

measuring the time rate of change in the actual temperature at the expiration of preselected time intervals during which an increase in operating state of the heat pump system to a higher level of energy usage is inhibited; and

increasing the heat pump system to only the next higher operating state upon expiration of said preselected time intervals only when the time rate of change of actual temperature is less than a value required to substantially reach the target temperature within a predetermined time period.

2. A method of controlling a multi-state heat pump system to maintain the system in the most energy efficient operating state consistent with achieving desired temperature conditioning of an enclosed space, the method comprising:

establishing a target temperature representative of the desired temperature for the enclosed space;

sensing actual temperature of the enclosed space and comparing it to the target temperature;

initiating operation of the heat pump system in the most energy efficient operating state to change the actual temperature toward the target temperature;

inhibiting an increase in operating states during a predetermined time interval following initiation of the operation of the heat pump system;

measuring the rate of change in the actual temperature during this state change inhibit time interval; and

initiating a state change increase at the expiration of the inhibit time interval only when the rate of change in actual temperature fails to meet a predetermined criterion value which is in effect for the magnitude of the differential between the actual and target temperatures existing at the time of expiration of the inhibit time interval, said criterion value being representative of the rate of actual temperature change needed to reach the target temperature within a preselected time period.

3. The method of claim 2 in which the state change increase inhibit time interval is initiated each time an operating state increase occurs so as to prevent increasing the operating state by more than one state for each inhibit time interval.

4. A method of controlling a multi-state heat pump system to maintain the system in the most energy efficient operating state consistent with achieving desired temperature conditioning of an enclosed space, the method comprising:

establishing a target temperature representative of the desired temperature for the enclosed space;

sensing actual temperature of the enclosed space and comparing it to the target temperature;

providing an operating state change criteria table comprised of (a) a plurality of values of temperature differential between the actual and target temperatures at which operating state changes occur for the heat pump system and (b) a plurality of values of time rate of temperature change which are successively higher valued with successively greater values of differential between actual and target temperatures, the span of temperature differentials resulting in an inter-state change wherein a successive change from one state to the next adjacent operating state occurs, being greater than the span of temperature differential resulting in an intra-state change wherein the successive turn-on and turn-off, in either direction, of a given operating state occurs;

activating the heat pump system in response to a predetermined differential between actual and target temperatures to the most energy efficient operating state to change the actual temperature toward the target temperature;

and thereafter controlling the operation of the heat pump system in accordance with the state change criterion table to periodically change the heat pump system, as necessary, into the most energy efficient operating state which is capable of reaching the target temperature within a preselected time period.

5. The method of claim 4 in which the inter-state temperature differential span is approximately twice the intra-state temperature differential span.

6. The method of claim 4 in which the inter-state differential span is approximately 0.5°

C. and the intra-state differential span is approximately 0.25°

C.

7. The method of claim 4 in which, following an increase in operating state, a further increase is inhibited for a predetermined time period;

the rate of change of actual temperature over this inhibit time period is determined; and

an increase in state is initiated at the conclusion of this inhibit time only if the rate of actual temperature is insufficient to result in the actual temperature reaching the target temperature within a predetermined time span.

8. The method of claim 7 in which the predetermined time span is approximately one hour.

9. An energy usage management system for a heat pump system having a plurality of operating states each representing a different level of energy usage, the management system comprising:

means for sensing actual temperature of an enclosed space to be temperature conditioned by the heat pump system;

user-operated input means for establishing a desired temperature setting for the enclosed space;

means for providing an operating state change criteria table comprised of (a) a plurality of values of temperature differential between said actual and desired space temperatures at which operating state changes occur for the heat pump system and (b) a plurality of values of time rate of temperature change which are successively higher valued with successively greater values of differential between actual and target temperatures, the span of temperature being substantially greater than the span of differentials resulting in intra-state changes, wherein inter-state changes are those which occur when moving between adjacent operating states in the same direction as that of an immediately preceding state change and intra-state changes are those which occur when moving between adjacent operating states in a direction opposite to that of the immediately preceding state change;

means for comparing the sensed actual temperature to the desired temperature setting to determine the temperature differential therebetween;

means for periodically comparing the temperature differential to said state change criteria table to derive a control effect representative of whether a particular operating state change is to occur;

and means responsive to said control effect for changing the operating state of the heat pump system to the most energy efficient state which is capable of bringing the actual temperature to the desired temperature setting within a preselected time period.

10. Energy usage management system of claim 9 in which the inter-state differential span is approximately twice the intra-state differential span.

11. Energy usage management system of claim 10 in which the inter-state differential span is approximately 0.5°

C. and the intra-state differential span is approximately 0.25°

C.

12. Energy management system of claim 9 including means for sensing temperature outside the enclosed space, means for developing a target temperature setting by adjusting the user inserted desired temperature upward as a predetermined function of the difference between the user-inserted desired temperature setting and the outside temperature, and means for substituting the target temperature for the user-inserted temperature setting in determining the temperature differential to be compared to the state change criteria table.

13. Energy usage management system of claim 9 including means for inhibiting a state change during fixed time periods following predetermined changes in operating condition of the heat pump system, means for determining the rate of change in actual temperature during the state change inhibit time interval, and means effective at the end of the state change inhibit time interval to enable a state change to a higher energy usage state only when the rate of change of actual temperature is less than a value required to substantially reach the desired temperature setting within a predetermined time period.

14. Energy management system of claim 13 in which the state change inhibit means is operative following a state change increase to reinitiate a fixed time period for inhibiting a further state change such that only one state change increase is permitted for each state change inhibit time interval.