Battery protection circuit

• US 4,342,953 A
• Filed: 05/02/1980
• Issued: 08/03/1982
• Est. Priority Date: 05/02/1980
• Status: Expired due to Term

• Current Assignee: The Brinkmann Corporation
• Original Assignee: Nicholl Brothers Incorporated
• Inventors: Collins, John J.
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US06/145,900
• Time in Patent Office: 823 Days
• Field of Search: 320/13, 320/48, 307/10 BP, 340/636
• US Class Current: 320/136
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence

Abstract

A battery protection circuit particularly for portable lamps employing rechargeable batteries is provided to prevent overdischarge of the batteries and includes a bulb drive transistor connecting a bulb across the battery with a switch interposed between one side of the battery and the bulb, a voltage sensing resistor connected to one side of the switch, a regenerative switch connected between the sensing resistor and the other side of the battery, and the regenerative switch including an output terminal connected by a base resistor to the base of the drive transistor. The regenerative switch includes a pair of transistors connected and cooperating such that when one of the transistors is turned on, the other is caused to be turned on, the transistors, further, maintaining each other on. As the dropout voltage of the battery is approached, the base drive of the drive transistor decreases which causes the bulb to become dim to thereby warn of the discharged state of the battery. At the dropout voltage, the voltage across the sensing resistor, which is substantially in parallel with the base-emitter junction of one of the switch transistors, is reduced to a level which is not sufficient to maintain the sensing transistor on whereby the switch transistors are turned off, resulting in the turn-off of the drive transistor so that the battery is protected from overdischarge.

Claims

1. A battery protection circuit for a device employing a rechargeable battery to protect said battery from damage due to deep discharge thereof, said circuit comprising:

(a) a rechargeable battery having a battery voltage and a dropout voltage at which no further discharge of said battery is desirable;

(b) load means operable by current from said battery;

(c) a load drive transistor connecting said load means across said battery and operable to allow current flow through said load means upon the application of suitable drive current to a base of said drive transistor;

(d) switching means connected across said battery and to the base of said transistor, said switching means providing said suitable base drive current when said battery voltage exceeds said dropout voltage by a selected degree;

said switching means reducing said base drive in response to said battery voltage approaching said dropout voltage whereby the current through said drive transistor is reduced resulting in said load means operating at noticeably diminished capacity to warn of the need to recharge said battery; and

said switching means ceasing to provide said base drive in response to said battery voltage decreasing to said dropout voltage to prevent deep discharge of said battery;

(e) a voltage sensing resistor connected to one terminal of said battery;

(f) regenerative switch means connected between said sensing resistor and the other terminal of said battery;

said regenerative switch means being turned on by a voltage across said sensing resistor above a selector level and being turned off upon said voltage across said sensing resistor decreasing below said selected level;

(g) said regenerative switch means having an output terminal providing a base drive voltage related to the level of said battery voltage;

(h) a base resistor connecting said output terminal to the base of said drive transistor such that said base drive current flows through said base resistor when said switch is turned on whereby said drive transistor conducts current through said load means;

(i) said base resistor having a resistance selected such that said load is operated at noticeably diminished capacity as said dropout voltage is approached to warn of the need to recharge said battery; and

(j) said sensing resistor having a resistance selected such that said regenerative switch means is turned off upon said battery voltage decreasing to said dropout voltage whereby said base drive current ceases and said drive transistor is cut off thereby cutting off the flow of current through said load means to prevent further discharge of said battery.

2. A circuit as set forth in claim 1 wherein said regenerative switch means include a constant voltage source means connected to one of said battery terminals, said constant voltage source means being connected to effect a relatively large change in said base drive current for a given change in said battery voltage.

3. A circuit as set forth in claim 2 wherein said constant voltage source means comprises a diode.

4. A circuit as set forth in claim 3 wherein said diode is a light emitting diode.

5. A battery protector circuit for a device employing a rechargeable battery;

said circuit for protecting said battery from damage due to deep discharge thereof;

said circuit comprising;

(a) a rechargeable battery having a battery voltage and a dropout voltage at which no further discharge of said battery is desirable;

(b) load means operable by current from said battery;

(c) a load drive transistor connecting said load means across said battery and operable to allow current flow through said load means upon the application of suitable drive current to a base of said drive transistor;

(d) a voltage sensing resistor connected to one terminal of said battery;

(e) regenerative switch means connected between said voltage sensing resistor and the other terminal of said battery, said switch means being turned on upon the voltage across said sensing resistor exceeding a selected level and being turned off upon said voltage across said sensing resistor decreasing below said selected level;

(f) said switch means having an output terminal providing a base drive voltage related to the level of said battery voltage;

(g) a base resistor connecting said output terminal to the base of said drive transistor such that base drive current flows therethrough when said switch means is turned on whereby said drive transistor conducts current through said load means;

(h) said base resistor having a resistance selected such that said load is operated at noticeably diminished capacity as said dropout voltage is approached to warn of the need to recharge said battery; and

(i) said sensing resistor having a resistance selected such that said switch means is turned off upon said battery voltage decreasing to said dropout voltage whereby said base drive current ceases and said drive transistor is cut off thereby cutting off the flow of current through said load means to prevent further discharge of said battery.

6. A circuit as set forth in claim 5 wherein said regenerative switch means includes:

(a) a first switch transistor having an emitter, a collector connected to said base resistor at the end opposite from said drive transistor base and defining said switch means output terminal, and a base connected to said sensing resistor at the end opposite from said one battery terminal;

(b) constant voltage source means connecting said first switch transistor to said one battery terminal such that said sensing resistor is in parallel with the series combination of said constant voltage source means and the base emitter junction of said first switch transistor;

(c) a second switch transistor having a base thereof operatively connected to the collector of said first switch transistor, a collector thereof operatively connected to the base of said first switch transistor, and an emitter thereof connected to said other terminal of said battery;

(d) said first and second switch transistors cooperating such that said first switch transistor upon being turned on causes said second switch transistor to be turned on, said first and second switch transistors maintaining one another in a turned on condition as long as the voltage across said sensing resistor exceeds said selected level; and

(e) turn on means operable to cause said first transistor to be turned on when said battery voltage exceeds said dropout voltage.

7. A circuit as set forth in claim 6 wherein said turn on means includes:

(a) a capacitor connected between the base of said first transistor and said other battery terminal; and

(b) a switch interposed between said one battery terminal and the connection of said sensing resistor and said constant voltage source means;

said switch being selectively closeable such that said capacitor is charged by current flow through said sensing resistor, said current flow causing a voltage drop across said sensing resistor which is sufficient to cause said first transistor to turn on when said battery voltage exceeds said dropout voltage.

8. A circuit as set forth in claim 6 wherein said constant voltage source means comprises a diode.

9. A circuit as set forth in claim 8 wherein said diode is a light emitting diode.

10. A circuit as set forth in claim 5 wherein said load means is a light bulb, said bulb being dimmed during operation thereof upon said said battery voltage approaching said dropout voltage.

11. A circuit as set forth in claim 10 wherein said regenerative switch means includes a constant voltage source means connected to said one battery terminal, said constant voltage source means being connected to effect a relatively large change in current flow through said base resistor for a given change in said battery voltage.