Expandable carton and blank for forming same

• US 4,344,537 A
• Filed: 02/27/1980
• Issued: 08/17/1982
• Est. Priority Date: 02/27/1980
• Status: Expired due to Term

• Current Assignee: Waldorf Corp
• Original Assignee: Champion International Corporation (International Paper Company)
• Inventors: Austin, John J.
• Primary Examiner(s): Hall, George T.
• Application Number:
  US06/125,153
• Time in Patent Office: 902 Days
• Field of Search: 229/37 R, 229/37 E, 229/41 B, 229/41 R, 206/607, 206/611, 206/427, 206/625, 206/624, 206/626
• US Class Current: 229/243
• CPC Class Codes: B65D 5/3621 collapsed along two fold lines of the tubular body
• CPC Class Codes: B65D 5/542 the lines of weakness being provided in the container body
• CPC Class Codes: Y10S 229/903 Ovenable, i.e. disclosed to be placed in an oven

Abstract

An expandable carton and a blank for forming same has top and bottom panels which are coupled by a self-locking expanding arrangement along three respective side edges of the top and bottom panels. At the fourth side edges of the top and bottom panels, closure flaps are hingedly coupled to close and lock the carton in its expanded or assembled configuration. This permits the carton to be shipped and stored in essentially flat, collapsed configuration, and then easily assembled and closed by simple manual operations without gluing. The carton may be opened by a tear strip arrangement to gain access to the carton interior.

Claims

1. An expandable carton, comprising:

a top panel having first and second side edges and first and second end edges;

a bottom panel having first and second side edges and first and second end edges;

self-locking expandable means for coupling said first and second side edges and said first end edge of said top panel to said first and second side edges and said first end edge of bottom panel, respectively;

a bottom closure flap hingedly coupled to said bottom panel at said second end edge thereof along a fold line; and

a top closure flap hingedly coupled to said top panel at said second end edge thereof along a fold line.

2. An expandable carton according to claim 1, wherein said expandable means comprises:

first and second top side panels hingedly coupled to said top panel at said first and second side edges thereof, respectively, along fold lines;

first and second bottom side panels hingedly coupled to said bottom panel at said first and second side edges thereof, respectively, along fold lines, said first and second top side panels being hingedly coupled to said first and second bottom side panels, respectively, at edges thereof remote from said top and bottom panels along fold lines;

top and bottom end panels hingedly coupled to said first end edges of said top and bottom panels, respectively, along fold lines, said top and bottom panels hingedly coupled at edges remote from said top and bottom panels, respectively, along a fold line.

3. An expandable carton according to claim 2, wherein said expandable means further comprises:

first and second top corner panels hingedly coupled to said top end panel at opposite side edges thereof along fold lines and to said first and second top side panels, respectively, at side edges thereof along fold lines;

first and second bottom corner panels hingedly coupled to said bottom end panel at opposite side edges thereof along fold lines and to said first and second bottom side panels, respectively, at side edges thereof along fold lines, said first and second top corner panels being hingedly coupled to said first and second bottom corner panels, respectively, along fold lines;

third and fourth top corner panels hingedly coupled to said top closure flap at opposite side edges thereof along fold lines and to said first and second top side panels, respectively, at side edges thereof remote from said first and second top corner panels along fold lines; and

third and fourth bottom corner panels hingedly coupled to said bottom closure flap at opposite side edges thereof along fold lines and to said first and second bottom side panels, respectively at side edges thereof remote from said first and second bottom corner panels along fold lines.

4. An expandable carton according to claim 3, wherein said corner panels are triangular.

5. An expandable carton according to claim 3, wherein said side panels are trapezoidal.

6. An expandable carton according to claim 2, wherein the dimension of said bottom closure flap in a direction perpendicular to the fold line joining said bottom closure flap and said bottom panel is substantially equal to the sum of the dimensions of said end panels in a direction perpendicular to the fold line hingedly coupling said end panels.

7. An expandable carton according to claim 2, wherein

a first glue flap is hingedly coupled to one of said first side panels at an edge thereof remote from one of said top and bottom panels along a fold line and is secured to a surface of the other of said first side panels;

and

a second glue flap is hingedly coupled to one of said second side panels at an edge thereof remote from one of said top and bottom panels along a fold line and is secured to a surface of the other of said second side panels.

8. An expandable carton according to claim 1, wherein said top panel includes vent means.

9. An expandable carton according to claim 1, wherein said top panel includes a plurality of perforated lines defining a tear strip for opening the carton.

10. A planar, unitary blank for forming an expandable carton, comprising:

a top panel having first and second side edges and first and second end edges;

a bottom panel having first and second side edges and first and second end edges;

a bottom closure flap hingedly coupled to said bottom panel at said second end edge thereof along a fold line;

a top closure flap hingedly coupled to said top panel at said second end edge thereof along a fold line;

first and second trapezoidal top side panels hingedly coupled to said top panel at said first and second side edges thereof, respectively, along fold lines;

first and second trapezoidal bottom side panels hingedly coupled to said bottom panel at said first and second side edges thereof, respectively, along fold lines;

first and second glue flaps hingedly coupled to one of said first and second side panels, respectively, at edges thereof remote from one of said top and bottom panels along fold lines;

top and bottom end panels hingedly coupled to said first end edges of said top and bottom panels, respectively, along fold lines, said top and bottom end panels hingedly coupled at edges remote from said top and bottom panels, respectively, along a fold line;

first and second triangular top corner panels hingedly coupled to said top end panel at opposite side edges thereof along fold lines and to said first and second top side panels, respectively, at side edges thereof along fold lines;

first and second triangular bottom corner panels hingedly coupled to said bottom end panel at opposite side edges thereof along fold lines and to said first and second bottom side panels, respectively, at side edges thereof along fold lines, said first and second top corner panels being hingedly coupled to said first and second bottom corner panels, respectively, along fold lines;

third and fourth triangular top corner panels hingedly coupled to said top closure flap at opposite side edges thereof along fold lines and to said first and second top side panels, respectively, at side edges thereof remote from said first and second top corner panels along fold lines; and

third and fourth triangular bottom corner panels hingedly coupled to said bottom closure flap at opposite side edges thereof along fold lines and to said first and second bottom side panels, respectively, at side edges thereof remote from said first and second bottom corner panels along fold lines.

11. A planar, unitary blank according to claim 10, wherein the dimension of said bottom closure flap in a direction perpendicular to the fold line joining said bottom closure flap and said bottom panel is substantially equal to the sum of the dimensions of said end panels in a direction perpendicular to the fold line hingedly coupling said end panels.