Process and apparatus for electrohydraulic recovery of crude oil

• US 4,345,650 A
• Filed: 04/11/1980
• Issued: 08/24/1982
• Est. Priority Date: 04/11/1980
• Status: Expired due to Term

• Current Assignee: Pulsed Power Technologies, Inc.
• Original Assignee: Richard H. Wesley
• Inventors: Wesley, Richard H.
• Primary Examiner(s): Leppink, James A.
• Assistant Examiner(s): Suchfield, George A.
• Application Number:
  US06/139,438
• Time in Patent Office: 865 Days
• Field of Search: 166/248, 166/249, 166/250, 166/271, 166/299, 166/308, 166/311, 166/63, 166/65 R, 166/177, 175/16
• US Class Current: 166/249
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: E21B 43/003 Vibrating earth formations
• CPC Class Codes: E21B 43/2401 by means of electricity

Abstract

Process and apparatus for electrohydraulic recovery of crude oil wherein an explosive, ablative electric spark is generated at or near a subsurface oil bearing formation and which generates shock waves and hydraulic waves that radiate or propogate outwardly into the formation and cause forcible migration of oil toward adjacent collection wells. Electrical energy, which is well within the load-carrying capacity of an electrical service cable extending into the well, is stored at or near the level of the oil bearing formation by a capacitor bank. A spark gap across electrodes is broken down by discharging current from an injector capacitor bank after which a current of substantial magnitude is discharged from a main capacitor bank into the broken down spark gap, thus generating the explosive spark.

Claims

1. A process for stimulating recovery of crude oil from oil bearing earth formations wherein such oil is incapable of migrating through the formation in commercially producing quantity, said process comprising:

locating a pair of electrodes within a well bore, said electrodes being in spaced relation and defining a spark gap therebetween;

developing first and second electrical charges substantially at the level of the oil bearing earth formation;

releasing said first electrical charge into said spark gap to render said spark gap conductive;

releasing said second electrical charge into said conductive spark gap to generate said explosive spark;

said explosive spark introducing intense shock waves into said oil bearing formation at the level of said formation, said electrical spark generated shock waves being of sufficient magnitude to modify the oil retention quality of said formation sufficiently to release a substantial quantity of oil from the adhesion thereof to the formation;

introducing hydraulic waves into said oil bearing formation at the level of said formation, said hydraulic waves being generated by said electrical spark simultaneously with said shock waves and traveling through said formation at a rate of speed that is slower as compared to the speed of said shock waves;

said hydraulic waves inducing released oil to migrate forcibly away from the point of energy introduction of said shock waves and hydraulic waves; and

producing the migrating oil from adjacent collection wells positioned in spaced, surrounding relation with said point of energy introduction into said formation.

2. A process as recited in claim 1, wherein introduction of said shock waves and hydraulic waves into said formation is accomplished by:

locating said pair of electrodes within said well bore substantially at the level of said oil bearing earth formation, said electrodes defining a spark gap and having an electric circuit including an injector capacitor bank for development of said first electrical charge and a main capacitor bank for development of said second electrical charge

placing high-voltage charges on the capacitors of said injector capacitor bank and said main capacitor bank by charging of said capacitor banks from a surface located source of electrical energy until capacitor charges of predetermined magnitude have been obtained;

suddenly and sequentially discharging the capacitors of said injector capacitor bank and main capacitor bank across said spark gap and causing spark gap preparation and spark detonation, said spark detonation simultaneously developing a shock wave and a hydraulic wave; and

repetitively charging said capacitor banks from said surface located source and sequentially discharging said capacitor banks across said spark gap to introduce repetitive shock and hydraulic waves into said formation.

3. A process as recited in claim 2, wherein:

repetitive charging and discharging of said capacitor banks across said spark gap and said capacitor charge of predetermined magnitude is controlled in accordance with the characteristics of said spark gap and said formation to enhance the maximum effective volume of oil migration within said formation.

4. A process as recited in claim 2, including:

introducing said shock and hydraulic waves into said formation in the form of a focused narrow angle beam; and

selectively orienting said focused narrow beam during said repetitive charging and discharging of said capacitor bank across said spark gap and selectively directing the energy of said spark detonation into said formation in the form of a selected pattern.

5. A process as recited in claim 2, wherein said spark detonation is achieved by:

suddenly discharging a plurality of high voltage capacitors across a spark gap.

6. A process as recited in claim 1, wherein:

said shock waves are of sufficient intensity to develop fracturing within said formation.

7. A process as recited in claim 6, wherein:

shock and hydraulic wave forms are selected relative to the density and composition of the oil bearing formation such that the degree of fracturing in the formation is extensive and the resulting particles are small.

8. A process as recited in claim 1, wherein said process includes:

selectively controlling the frequencies and amplitudes of said shock waves and said hydraulic waves relative to the density characteristics of the formation and the viscosity of the oil contained within the formation.

9. A process as recited in claim 1, wherein said electrodes are positioned within an energy focusing recess and said process includes:

rotating said energy focusing recess during repetitive charging and discharging of said capacitor bank across said spark gap and developing controllably oriented focused narrow beams of shock wave and hydraulic wave energy and directing said wave energy into said formation to achieve maximum propagation of said shock waves and hydraulic waves into said formation and to reach the formation surrounding the point of energy introduction into said formation.

10. Apparatus for generating electrohydraulic waves and shock waves in an oil bearing formation, said apparatus comprising:

elongated housing means of sufficiently limited external diameter to allow easy insertion of said housing means into the well pipe of an oil well intersecting an oil bearing earth formation;

adapter means defined at the upper extremity of said housing means for supporting connection of said housing means with housing support means;

a pair of electrodes being supported by said housing means with the extremities of said electrodes positioned in spaced relation to one another and defining a spark gap;

a main capacitor bank circuit being contained within said housing means and being electrically interconnected with said electrodes said main capacitor bank circuit incorporating a plurality of parallel related capacitors;

an injector capacitor bank being coupled with said main capacitor bank and increasing the voltage of said main capacitor bank to an injector level for breaking down the resistance of said spark gap; and

an ignitron switch being coupled with one of said electrodes and said main capacitor bank, said ignition switch firing upon breaking down of the resistance of said spark gap by said voltage of said injector capacitor bank and conducting the stored electrical energy of said main capacitor bank into said spark gap to cause spark detonation; and

means controlling charging and discharging of said injector and main capacitor banks in accordance with the characteristics of said oil bearing formation and the viscosity of crude oil contained therein and developing a controlled spark detonation at said spark gap, which spark detonation develops shock waves and hydraulic waves in said oil bearing formation of controlled frequency and amplitude for releasing oil from the adhesion thereof with said formation and causing said oil to flow in a direction away from said spark gap.

11. Apparatus as recited in claim 10, wherein:

an energy projecting reflector is defined by said housing means, said electrodes being oriented to position said spark gap within said reflector, said energy projecting reflector causing concentration of the induced energy of said spark detonation within a narrow unidirectional band.

12. Apparatus as recited in claim 11, including:

means for rotating and positioning said energy projecting reflector within said well and causing directionally selective introduction of said shock waves and hydraulic waves into said formation.

13. Apparatus as recited in claim 12, wherein said means for rotating and positioning said energy projecting reflector comprises:

a portion of said housing means defining said energy projecting reflector and being rotatably supported by the upper portion of said housing means; and

means within said housing means for inducing controlled rotation and positioning of said rotatable housing portion.

14. Apparatus as recited in claim 12, wherein said means for rotating and positioning said energy projecting reflector comprises:

rotation control means being located at the surface of said well and being electrically interconnected with said elongated housing means; and

rotation means being interconnected with said elongated housing means and adapted to cause selective rotation and positioning of said elongated housing means responsive to activation of said rotation control means.

15. Apparatus as recited in claim 10, wherein:

a rectifier circuit is incorporated within said housing means and is electrically coupled with said capacitor circuit;

transformer means is incorporated within said housing means and is electrically coupled to said rectifier circuit;

charge and discharge control means is incorporated within said housing means, is electrically coupled to said transformer means and is adapted to be electrically coupled to power supply and control circuitry extending from said housing means to the surface of said well for connection with electrical power supply means.

16. A method of developing shock and hydraulic waves by explosive-like ablative electrical spark across a spark gap defined by electrodes positioned in a well bore near a subsurface earth formation from which crude oil is to be produced, said method comprising:

providing a source of electrical energy at the earth'"'"'s surface;

transmitting electrical energy through a service cable extending from the earth'"'"'s surface to a location near said subsurface earth formation, said energy transmission being at a rate within the transmission capability of said service cable;

storing electrical energy in a main capacitor bank at said location and developing an electrical charge of high magnitude;

storing electrical energy in an injector capacitor bank at said location at a maximum injector voltage level exceeding the voltage level of said main capacitor bank and being sufficient to render said spark gap conductive;

selectively discharging said stored electrical energy of said injector capacitor bank across said spark gap to render said spark gap conductive; and

suddenly discharging said electrical charge across said spark gap defined by spaced electrodes with the rate of energy transmission of said discharging greatly exceeding the energy transmission capability of said service cable.

17. A method as recited in claim 16, wherein:

said storing of energy is accomplished by charging a capacitor bank incorporating a plurality of capacitors interconnected in parallel.

18. A method as recited in claim 17, wherein said method includes:

repetitively charging said capacitor bank and discharging said capacitor bank across said spark gap in accordance with a timed sequence of selected duration.

19. A method as recited in claim 18, including:

breaking down the resistance of said spark gap with said injector voltage to render the spark gap conductive prior to suddenly discharging said electrical charge into said conductive spark gap.

20. A method as recited in claim 16, wherein:

said capacitor bank is located in close proximity to said spark gap and said sudden discharge of electrical energy is conducted directly from said capacitor bank to said spark gap by an ignitron controlled electrode buss.

21. A process for stimulating recovery of crude oil from oil bearing earth formations wherein such oil is incapable of migrating through the formation in commercially producing quantity, said process comprising:

locating a pair of electrodes within a well bore, said electrodes being in spaced relation and defining a spark gap therebetween;

developing a main capacitor bank voltage substantially at the level of said oil bearing earth formation and providing said main capacitor bank voltage at said spark gap;

developing an injector capacitor bank voltage in the immediate vicinity of said main capacitor bank voltage;

increasing said main capacitor bank voltage to an injector level by means of said injector capacitor bank voltage to initially break down the resistance of said spark gap and render said spark gap conductive;

discharging said main capacitor bank voltage into said conductive spark gap to generate said explosive spark;

said explosive spark introducing intense spark generated shock waves into said oil bearing formation at the level of said formation, said electrical spark generated shock waves being of sufficient magnitude to modify the oil retention quality of said formation sufficiently to release a substantial quantity of oil from the adhesion thereof to the formation;

introducing hydraulic waves into said oil bearing formation at the level of said formation, said hydraulic waves being generated by said electrical spark simultaneously with said shock waves and traveling through said formation at a rate of speed that is slower as compared to the speed of said shock waves;

said hydraulic waves inducing released oil to migrate forcibly away from the point of energy introduction of said shock waves and hydraulic waves; and

producing the migrating oil from adjacent collection wells positioned in spaced, surrounding relation with said point of energy introduction into said formation.