Intervertebral disc prosthesis

• US 4,349,921 A
• Filed: 06/16/1980
• Issued: 09/21/1982
• Est. Priority Date: 06/13/1980
• Status: Expired due to Term

• Current Assignee: Kuntz J. David
• Original Assignee: Kuntz J. David
• Inventors: Kuntz, J. David
• Primary Examiner(s): Crowder, Clifford D.
• Application Number:
  US06/159,843
• Time in Patent Office: 827 Days
• Field of Search: 3/1, 3/1.9, 3/1.91, 3/1.911, 3/1.912, 3/1.913, 128/92 C, 128/92 CA, 128/92 R, 128/92 EC
• US Class Current: 623/17.16
• CPC Class Codes: A61F 2/30724 Spacers for centering an implant in a bone cavity, e.g. in a cement-receiving cavity
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30261 parallelepipedal
• CPC Class Codes: A61F 2002/30574 with an integral complete or partial collar or flange
• CPC Class Codes: A61F 2002/30797 internally-threaded
• CPC Class Codes: A61F 2002/3082 Grooves
• CPC Class Codes: A61F 2002/4619 for extraction
• CPC Class Codes: A61F 2230/0082 parallelepipedal
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00029 Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium

Abstract

An intervertebral disc prosthesis intended to replace a natural intervertebral disc and to restore the normal intervertebral spacing without complete loss of flexibility of the spinal joint. The prosthesis comprises a body of biologically-acceptable material suitably dimensioned and shaped to replace a natural disc. One of the longitudinal ends of the prosthesis has suitable means, e.g. a raised flange, to facilitate handling of the prosthesis and to prevent penetration to an excessive depth into the spinal joint. The other longitudinal end is preferably wedge-shaped to facilitate insertion into the intervertebral space. The superior and inferior surfaces are preferably provided with surface characteristics to produce a "friction-fit" and are convex to correspond to the adjacent vertebral surface. The prosthesis is inexpensive to manufacture and can be implanted quite easily with little danger to the patient. Moreover, the prosthesis maintains at least some of the flexibility of the joint while remaining firmly anchored in place.

Claims

1. An intervertebral disc prosthesis, comprising a body of substantially rigid, non-porous, biologically compatible material having a superior surface, an inferior surface, opposed lateral surfaces and opposed anterior and posterior ends, each of said superior surface and inferior surface being substantially flat in the lateral-lateral direction over the entirety of said surfaces and, in the anterior-posterior direction, corresponding generally with the shape of a vertebral surface adjacent a disc space, and means located at one of said opposed anterior and posterior ends for facilitating holding of the prosthesis during its insertion into said disc space.

2. A prosthesis according to claim 1 wherein at least one of said superior and inferior surfaces is substantially flat in the anterior-posterior direction.

3. A prosthesis according to claim 1 wherein at least one of said superior and inferior surfaces is slightly convex in the anterior-posterior direction.

4. A prosthesis according to claim 1 wherein both of said anterior and posterior surfaces are slightly convex in the anterior-posterior direction.

5. A prosthesis according to claim 1 wherein said holding means comprises a raised flange on said body at said one end projecting from at least one of said superior and inferior surfaces at said end.

6. A prosthesis according to claim 1 wherein said holding means comprises a hole extending into said body at one of said opposed ends for receiving a holding instrument.

7. A prosthesis according to claim 6 wherein means are provided within said hole for detachably securing said instrument.

8. A prosthesis according to claim 7 wherein said means for detachably securing said instrument comprises a screw thread intended to engage a corresponding thread provided on the holding instrument.

9. A prosthesis according to claim 1 wherein at least one of said superior and inferior surfaces has surface characteristics for increasing friction between said surface and said adjacent vertebral surface when the prosthesis is implanted within the disc space.

10. A prosthesis according to claim 9 wherein said surface characteristics are grooves generally parallel to said anterior and posterior ends.

11. A prosthesis according to claim 9 wherein said surface characteristics are small projections from said surface.

12. A prosthesis according to claim 9 wherein said surface characteristics are shallow corrugations on said surface.

13. A prosthesis according to claim 1 wherein the other of said anterior and posterior ends is wedge-shaped to facilitate insertion of the prosthesis into the disc space.

14. A prosthesis according to claim 1 wherein said body is made of two components separated from each other along a superior-inferior plane extending between said opposed anterior and posterior ends.

15. A prosthesis according to claim 1 wherein said body is made of two components, one of said components defining the superior surface and the other of said components defining said inferior surface, the components being mutually pivotally connected to permit limited variations of the orientation of said superior and inferior surfaces with respect to each other in the anterior-posterior direction.

16. A prosthesis according to claim 15 wherein said pivotal connection of the components is provided by a projection from one of said components engageable with a depression in the other of said components.

17. A prosthesis according to claim 15 wherein one of said components is made of metal and the other is made of a rigid polymer.

18. A prosthesis according to claim 1 wherein said substantially rigid biologically compatible material is selected from the group consisting of high density polyethylene, polymethylmethacrylate, stainless steel and chrome cobalt alloys.

19. A prosthesis according to claim 1 wherein said substantially rigid biologically compatible material is polymethylmethacrylate.

20. A prosthesis according to claim 1 wherein said substantially rigid biologically compatible material is polyethylene.

22. A prosthesis according to claim 20 wherein at least one of said superior and inferior surfaces is substantially flat in the anterior-posterior direction.

21. An intervertebral disc prosthesis, comprising a body of substantially rigid, non-porous, biologically compatible material having a superior surface, an inferior surface, opposed lateral surfaces and opposed anterior and posterior ends, each of said superior and inferior surfaces being substantially flat in the lateral-lateral direction over the entirety of said surfaces and, in the anterior-posterior direction, corresponding generally with the shape of a vertebral surface adjacent a disc space, and a flange provided on said body at one of said opposed ends projecting beyond at least one of said inferior and superior surfaces at said end to facilitate holding of the prosthesis during its insertion into the disc space and to form an abutment to limit the depth of said insertion.

23. A prosthesis according to claim 21 wherein at least one of said superior and inferior surfaces is slightly convex in the anterior-posterior direction.

24. A prosthesis according to claim 21 wherein both of said anterior and posterior surfaces are slightly convex in the anterior-posterior direction.

25. A prosthesis according to claim 21 wherein at least one of said superior and inferior surfaces has surface characteristics for increasing friction between said surface and said adjacent vertebral surface when the prosthesis is implanted within the disc space.

26. A prosthesis according to claim 25 wherein said surface characteristics are grooves generally parallel to said anterior and posterior ends.

27. A prosthesis according to claim 25 wherein said surface characteristics are small projections from said surface.

28. A prosthesis according to claim 25 wherein said surface characteristics are shallow corrugations on said surface.

29. A prosthesis according to claim 21 wherein the other of said anterior and posterior ends is wedge-shaped to facilitate insertion of the prosthesis into the disc space.

30. A prosthesis according to claim 21 wherein said body is made of two components separated from each other along a superior-inferior plane extending between said opposed anterior and posterior ends.

31. A prosthesis according to claim 21 wherein said body is made of two components, one of said components defining the superior surface and the other of said components defining said inferior surface, the components being mutually pivotally connected to permit limited variations of the orientation of said superior and inferior surfaces with respect to each other in the anterior-posterior direction.

32. A prosthesis according to claim 21 wherein said substantially rigid biologically compatible material is selected from the group consisting of high density polyethylene, polymethylmethacrylate, stainless steel and chrome cobalt alloys.

33. A prosthesis according to claim 21 wherein said substantially rigid biologically compatible material is polymethylmethacrylate.

34. A prosthesis according to claim 21 wherein said substantially rigid biologically compatible material is polyethylene.

35. An intervertebral disc prosthesis, comprising a body of substantially rigid, non-porous, biologically compatible material having a superior surface, an inferior surface, opposed lateral surfaces and opposed anterior and posterior ends, each of said superior and inferior surfaces being substantially flat in the lateral-lateral direction over the entirety of said surfaces and, in the anterior-posterior direction, corresponding generally with the shape of a vertebral surface adjacent a disc space, said body being made of two components separated from each other along a superior-inferior plane extending between said opposed anterior and posterior ends.

36. A prosthesis according to claim 35 wherein at least one of said superior and inferior surfaces is substantially flat in the anterior-posterior direction.

37. A prosthesis according to claim 35 wherein at least one of said superior and inferior surfaces is slightly convex in the anterior-posterior direction.

38. A prosthesis according to claim 35 wherein both of said anterior and posterior surfaces are slightly convex in the anterior-posterior direction.

39. A prosthesis according to claim 35 wherein at least one of said superior and inferior surfaces has surface characteristics for increasing friction between said surface and said adjacent vertebral surface when the prosthesis is implanted within the disc space.

40. A prosthesis according to claim 39 wherein said surface characteristics are grooves generally parallel to said anterior and posterior ends.

41. A prosthesis according to claim 39 wherein said surface characteristics are small projections from said surface.

42. A prosthesis according to claim 39 wherein said surface characteristics are shallow corrugations on said surface.

43. A prosthesis according to claim 35 wherein one of said anterior and posterior ends is wedge-shaped to facilitate insertion of the prosthesis into the disc space.

44. A prosthesis according to claim 35 wherein each of said components has means located at one of said opposed anterior and posterior ends for facilitating holding of the component during its insertion into said disc space.

45. A prosthesis according to claim 44 wherein said holding means comprises a raised flange on said body at said one end projecting from at least one of said superior and inferior surfaces at said end.

46. A prosthesis according to claim 44 wherein said holding means comprises a hole extending into said body at one of said opposed ends for receiving a holding instrument.

47. A prosthesis according to claim 46 wherein means are provided within said hole for detachably securing said instrument.

48. A prosthesis according to claim 47 wherein said means for detachably securing said instrument comprises a screw thread intended to engage a corresponding thread provided on the holding instrument.

49. A method of implanting an intervertebral disc prosthesis in the cervical region of the spine, wherein said prosthesis comprises a body of biologically compatible material having a superior surface, an inferior surface and opposed anterior and posterior ends, means located at one of said opposed ends for facilitating holding of the prosthesis during its insertion into and removal from an intevertebral disc space, and means for increasing friction between said surfaces and adjacent vertebrae when the prosthesis is implanted within an intervertebral disc space, said means for facilitating holding of the prosthesis comprising a hole extending into said body at one of said opposed ends for receiving a holding instrument, and means within said hole for detachably securing said instrument, said method comprising:

(a) exposing the affected region of the spine anteriorly;

(b) curretting out the affected disc or discs without visualizing the neural canal;

(c) attaching the prosthesis to a holding instrument by inserting said instrument into said hole extending into the body of the prosthesis;

(d) inserting the prosthesis into the disc space with the aid of said holding instrument;

(e) detaching said holding instrument from said prosthesis;

(f) closing the wound.

50. A method of implanting an intervertebral disc prosthesis in the lumbar region of the spine, said prosthesis being in the form of two parts for location in side-by-side relationship, each of said parts comprising a body of biologically compatible material having a superior surface, an inferior surface and opposed anterior and posterior ends, means located at one of said opposed ends for facilitating holding of the part during its insertion into and removal from an intevertebral disc space, and means for increasing friction between said surfaces and adjacent vertebrae when the part is implanted within an intevertebral disc space, said means for facilitating holding of the part comprising a hold extending into said body at one of said opposed ends for receiving a holding instrument, and means within said hole for detachably securing said instrument, said method comprising:

(a) exposing the affected region of the spine posteriorly;

(b) retracting the cauda equina to one side;

(c) excising the exposed posterior annulus and nucleus pulposus to the midline;

(d) attaching one part of the prosthesis to a holding instrument by inserting said instrument into the hole extending into the body of said part;

(e) inserting said part into the disc space with the aid of said holding instrument;

(f) detaching said holding instrument from said part;

(g) retracting the cauda equina to the opposite side and repeating steps (c), (d), (e) and (f) on the other side of said midline; and

(h) closing the wound.

51. A method of implanting an intervertebral disc prosthesis in the cervical region of the spine, wherein said prosthesis comprises a body of biologically compatible material having a superior surface, an inferior surface, opposed anterior and posterior ends, and opposed lateral side surfaces, and a flange provided on said body at one of said opposed ends projecting beyond at least one of said inferior and superior surfaces at said end to form an abutment to limit the depth of insertion of the body into an intervertebral disc space, said method comprising:

(a) exposing the affected region of the spine anteriorly;

(b) curretting out the affected disc or discs without visualizing the neural canal;

(c) inserting the prosthesis into the exposed disc space at the end opposite the flange and continuing insertion until the flange engages against a vertebra; and

(f) closing the wound.

52. A method of implanting an intevertebral disc prosthesis in the lumbar region of the spine, said prosthesis being in the form of two parts for location in side-by-side relationship, each of said parts comprising a body of biologically compatible material having a superior surface, an inferior surface, opposed anterior and posterior ends, and opposed lateral side surfaces, and a flange provided on said body at one of said opposed ends projecting beyond at least one of said inferior and superior surfaces at said end to form an abutment to limit the depth of insertion of the body into an intervertebral disc space, said method comprising:

(a) exposing the affected region of the spine posteriorly;

(b) retracting the cauda equina to one side;

(c) excising the exposed posterior annulus and nucleus pulposus to the midline;

(d) inserting one of said parts into the exposed disc space at the end opposite the flange and continuing insertion until the flange engages against a vertebra;

(e) retracting the cauda equina to the opposite side and repeating steps (c) and (d) on the other side of said midline; and

(f) closing the wound.