Flying disc with central insert
First Claim
Patent Images
1. A circular flying disc comprising:
- an annular section comprising an aperture through its center, an inner periphery and an outer periphery, a generally concave inner surface, a generally convex outer surface, and a rim extending around the outer periphery wherein one of the surfaces of the annular section comprises a plurality of spaced apart pegs positioned around the inner periphery;
an insert disposed across the aperture; and
a closed strip fusion bonded to the surface of the annular section comprising the spaced apart pegs, the fusion bond between the closed strip and such a surface of the annular section formed by heating a surface of the closed strip to melt such a strip surface and heating the surface of the annular section to melt such an annular section surface and then contacting the melted surface of the strip with the melted surface of the annular section so that the surfaces solidify together for forming the fusion bond between the closed strip and the pegs, said fusion bond permanently securing the insert in place across the aperture.
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0 Petitions
Accused Products
Abstract
A circular flying disc is provided. The flying disc has an insert permanently secured across a circular aperture through its center by means of a fusion bond between an annular section of the disc and a retaining ring.
49 Citations
59 Claims
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1. A circular flying disc comprising:
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an annular section comprising an aperture through its center, an inner periphery and an outer periphery, a generally concave inner surface, a generally convex outer surface, and a rim extending around the outer periphery wherein one of the surfaces of the annular section comprises a plurality of spaced apart pegs positioned around the inner periphery; an insert disposed across the aperture; and a closed strip fusion bonded to the surface of the annular section comprising the spaced apart pegs, the fusion bond between the closed strip and such a surface of the annular section formed by heating a surface of the closed strip to melt such a strip surface and heating the surface of the annular section to melt such an annular section surface and then contacting the melted surface of the strip with the melted surface of the annular section so that the surfaces solidify together for forming the fusion bond between the closed strip and the pegs, said fusion bond permanently securing the insert in place across the aperture. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18)
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19. A circular flying disc comprising:
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an annular section comprising a circular aperture through its center, an inner periphery and an outer periphery, a generally concave inner surface, a generally convex outer surface, and a rim extending around the outer periphery, wherein a flat circular recess is disposed on one surface of the annular section extending around the inner periphery and a plurality of spaced apart pegs extend from the flat circular recess, the pegs positioned around the inner periphery; an insert disposed across the aperture wherein the insert has a plurality of holes therethrough spaced around its periphery, said holes located so as to register the pegs, wherein the pegs extend through the holes; a ring having two radially spaced apart adjacent grooves extending therearound on its surface, the grooves defining an extended, flat, raised contact area therebetween, the contact area being located so as to abut the spaced apart pegs which extend through the holes in the insert; and a fusion bond between the contact area of the ring and the pegs for permanently securing the insert in place across the aperture. - View Dependent Claims (20, 21, 22, 23, 24)
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25. A process for forming a circular flying disc comprising the steps of:
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forming an annular section comprising a thermoplastic material, said annular section having; a generally concave inner surface and a generally convex outer surface; a circular aperture through its center; an inner periphery and an outer periphery; a rim extending around the outer periphery; a flat circular recess disposed on the inner surface of the annular section extending around the inner periphery; and a plurality of spaced apart pegs extending from the flat circular recess positioned around the inner periphery; holding the annular section in a first fixture with the rim of the annular section extending vertically for providing that the pegs extending from the flat circular recess point vertically away from the first fixture; holding a circular retaining ring comprising a thermoplastic material in a second fixture, the second fixture located in opposed relation to the first fixture; placing a circular insert across the circular aperture of the annular section, said circular insert having a plurality of holes therethrough disposed at predetermined intervals around its periphery, the plurality of spaced apart pegs extending through the holes; bonding the circular retaining ring to the pegs, thereby permanently securing the insert between the circular retaining ring and the annular section; and
thereafterapplying heat to the surface of the circular insert to thereby cause the insert to contract for forming the circular flying disc.
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26. A process for forming a circular flying disc comprising the steps of:
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forming an annular section comprising a thermoplastic material, said annular section having; a generally concave inner surface and a generally convex outer surface; an aperture through its center; an inner periphery and an outer periphery; a rim extending around the outer periphery; a flat circular recess disposed on one surface of the annular section, said recess extending around the inner periphery; and a plurality of spaced apart pegs extending from the flat circular recess positioned around the inner periphery; placing an insert across the aperture of the annular section, said insert having a plurality of holes therethrough disposed at predetermined intervals around its periphery, the spaced apart pegs extending through the holes; and fusion bonding a closed strip comprising a thermoplastic material to the pegs, thereby permanently securing the insert between the closed strip and the annular section for forming the circular flying disc. - View Dependent Claims (27, 28, 29, 30, 31)
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32. A process for forming a circular flying disc comprising the steps of:
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forming an annular section comprising a thermoplastic material, said annular section having; a generally concave inner surface and a generally convex outer surface; a circular aperture through its center; an inner periphery and an outer periphery; a rim extending around the outer periphery; a flat circular recess disposed on the inner surface of the annular section extending around the inner periphery; and a plurality of spaced apart pegs extending from the flat circular recess positioned around the inner periphery; holding the annular section in a first fixture with the rim of the annular section extending vertically for providing that the pegs extending from the flat circular recess point vertically away from the first fixture; holding a circular retaining ring comprising a thermoplastic material in a second fixture, the second fixture located in opposed relation to the first fixture; placing a circular insert across the circular aperture of the annular section, said circular insert having a plurality of holes therethrough disposed at predetermined intervals around its periphery, the plurality of spaced apart pegs extending through the holes; and fusion bonding the circular retaining ring to the pegs, thereby permanently securing the insert between the circular retaining ring and the annular section for forming the circular flying disc. - View Dependent Claims (33, 34, 35, 36, 37, 44, 45, 46, 47, 48)
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38. A process for forming a circular flying disc comprising the steps of:
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forming an annular section comprising a thermoplastic material, said annular section having; a generally concave inner surface and a generally convex outer surface; a circular aperture through its center; an inner periphery and an outer periphery; a rim extending around the outer periphery; a flat circular recess disposed on the outer surface of the annular section extending around the inner periphery; and a plurality of spaced apart pegs extending from the flat circular recess positioned around the inner periphery; holding the annular section in a first fixture with the rim of the annular section extending vertically for providing that the pegs extending from the flat circular recess point vertically away from the first fixture; holding a circular retaining ring comprising a thermoplastic material in a second fixture, the second fixture located in opposed relation to the first fixture; placing a circular insert across the circular aperture of the annular section, said circular insert having a plurality of holes therethrough disposed at predetermined intervals around its periphery, the plurality of spaced apart pegs extending through the holes; and fusion bonding the circular retaining ring to the pegs, thereby permanently securing the insert between the circular retaining ring and the annular section for forming the circular flying disc. - View Dependent Claims (39, 40, 41, 42, 43)
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49. A process for forming a circular flying disc comprising the steps of:
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forming an annular section comprising a thermoplastic material, said annular section having; a generally concave inner surface and a generally convex outer surface; a circular aperture through its center; an inner periphery and an outer periphery; a rim extending around the outer periphery; a flat circular recess disposed on the inner surface of the annular section extending around the inner periphery; and a plurality of spaced apart pegs extending from the flat circular recess positioned around the inner periphery; holding the annular section in a first fixture with the rim of the annular section extending vertically for providing that the pegs extending from the flat circular channel point vertically away from the first fixture; holding a circular retaining ring comprising a thermoplastic material in a second fixture, the second fixture located in opposed relation to the first fixture; placing a circular insert across the circular aperture of the annular section, said circular insert having a plurality of holes therethrough disposed at predetermined intervals around its periphery, the plurality of spaced apart pegs extending through the holes; bonding the circular retaining ring to the pegs, thereby permanently securing the insert between the circular retaining ring and the annular section; and
thereafterapplying heat to a surface of the insert, thereby causing the insert to contract for forming a circular flying disc. - View Dependent Claims (50, 51, 52, 53, 54)
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55. A process for forming a circular flying disc comprising the steps of:
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forming an annular section comprising a thermoplastic material, said annular section having; a generally concave inner surface and a generally convex outer surface; a circular aperture through its center; an inner periphery and an outer periphery; a rim extending around the outer periphery; a flat circular recess disposed on the outer surface of the annular section extending around the inner periphery; and a plurality of spaced apart pegs extending from the flat circular recess positioned around the inner periphery; holding the annular section in a first fixture with the rim of the annular section extending vertically for providing that the pegs extending from the flat circular channel point vertically away from the first fixture; holding a circular retaining ring comprising a thermoplastic material in a second fixture, the second fixture located in opposed relation to the first fixture; placing a circular insert across the circular aperture of the annular section, said circular insert having a plurality of holes therethrough disposed at predetermined intervals around its periphery, the plurality of spaced apart pegs extending through the holes; bonding the circular retaining ring to the pegs, thereby permanently securing the insert between the circular retaining ring and the annular section; and
thereafterapplying heat to a surface of the insert, thereby causing the insert to contract for forming a circular flying disc. - View Dependent Claims (56, 57, 58, 59)
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Specification