Group use toy structural construction set

• US 4,352,255 A
• Filed: 12/04/1980
• Issued: 10/05/1982
• Est. Priority Date: 12/04/1980
• Status: Expired due to Term

• Current Assignee: Norwood R. Warehime
• Original Assignee: Norwood R. Warehime
• Inventors: Warehime, Norwood R.
• Primary Examiner(s): Shay, F. Barry
• Application Number:
  US06/212,832
• Time in Patent Office: 670 Days
• Field of Search: 403/391, 46/29, 46/16, 46/28, 46/26, 46/27, 52/646, 52/645, 52/648, 52/637, 272/113
• US Class Current: 446/120
• CPC Class Codes: A63H 33/102 using elastic deformation A63H33/101 takes precedence
• CPC Class Codes: F16B 2/22 of resilient material, e.g. rubbery material F16B2/205 takes precedence
• CPC Class Codes: F16B 7/0433 for rods or tubes being in parallel relationship
• CPC Class Codes: F16B 7/0493 forming a crossed-over connection
• CPC Class Codes: Y10T 403/7141 Plural channels in connector

Abstract

A group use toy structural construction set comprising various lengths of a straight resilient plastic tubes with slotted ends, large size tubular member resilient plastic hoops, three basic types of tubular member connectors, and an optional wheel hub. The three basic types of connectors are used for releasable interengagement of: (a) tubular member body-to-tube end; (b) tubular member body-to-tubular member body; and (c) tube end-to-tube end. Connectors use identical clutching elements and identical frictional fitted plugs, with clutching elements designed to grasp and frictionally hold tubular member bodies, and plugs designed to be fitted into slotted tube ends and frictionally hold therein. Tubes and hoops have same outside diameter for tubular bodies. Hoops have overall diameters ranging up to those of a "hula" hoop, or about 36 in. (90 cms). Some connectors are fixed type, and some pivotal type, with latter having angular latitude advantage over former. Optional wheel hub element for set permits assembly of mobile structures. Relatively large stationary and mobile structures can be assembled by groups up to 25 persons, indoors or outdoors, with size of structures measuring up to 4 yds (4 mts) high and 6 yds (6 mts) long. Set elements are simple, safe, lightweight, easy to use, and require no tools for assembly. Tubes and hoops are standard trade items and are readily available. Connectors are strong, durable, versatile, and can be made essentially of resilient plastic. Construction set with assemblies has high educational and entertainment value, and can be a valuable medium for encouragement of cooperative thought and work efforts when used by large groups. A booklet in schematic and photographic form showing various possible structures that can be assembled is to accompany set.

Claims

1. Group use toy structural construction set comprising:

a. straight tubes, each having a tubular member body of resilient plastic, each of said tubes having at each end portion at least one saw-cut type slot through its wall parallel to the longitudinal axis thereof;

b. circular hoops, each having a tubular member body of resilient plastic, with the outside diameter of said tubular member body of said hoops being the same as that of said tubular member body of said tubes;

c. tubular member body-to-tube end connector means including C-shaped means for releasable external engagement with the tubular member body of one of said tubes or of one of said hoops and insertable means for releasable internal engagement with an end of one of said tubes;

d. tubular member body-to-tubular member body connector means including two C-shaped means for releasable external interengagement of said tubular member bodies of two of said tubes, two of said hoops, or one of said tubes and one of said hoops;

e. tube end-to-tube end connector means including at least two insertable means for releasable internal interengagement of of ends of a plurality of said tubes, with said interengagement occurring at a common junction point;

f. a wheel hub block having a plurality of equally spaced spoke holes disposed radially around the periphery of said hub block and with the axes of said spoke holes being in a common plane, said spoke holes having a depth and diameter sufficient to receive and frictionally hold said slotted ends of said tubes, said hub block also having an axle hole passing through its center and normal to said plane of said axes of said spoke holes, the diameter of said axle hole being slightly more than the outside diameter of said tubes, whereby said axle hole can pass one of said tubes as an axle so as to permit said hub block to be free to revolve around one of said tubes.

2. The set of claim 1 wherein said tubular member body-to-tube end connector means comprises a resiliently openable C-shaped clutching element and an abutting circular cross-sectional tapered plug, said clutching element having a pair of claws defining a substantially cylindrical opening therebetween and having outer end portions so spaced to define a restricted passageway communicating with said cylindrical opening, said cylindrical opening having a diameter slightly less than the outside diameter of said tubular member bodies of said tubes and said hoops, said restricted passageway having a width slightly less than said diameter of said cylindrical opening, said pair of claws being so curved and so sized to permit them to grasp and frictionally hold a tubular member of one of said tubes or one of said hoops, said plug having where its body portion abutts said clutching element a diameter slightly more than the inside diameter of said tubular member body of said tubes, and the tapered body of said plug diminishing to a diameter at its end which is same as that of said inside diameter of said tubular member body of said tubes, said plug having a body so tapered and sized to permit it to be fitted into and frictionally held in one of said slotted ends of said tubes, with the longitudinal axis of said cylindrical opening and the longitudinal axis of said plug being in same plane and normal.

3. The set of claim 1 wherein said tubular member body-to-tubular member body connector means comprises a pivotal unit having two identical, separate, and abutting resiliently openable C-shaped clutching elements, each of said clutching elements having a pair of claws defining a substantially cylindrical opening therebetween and having outer end portions so spaced to define a restricted passageway communicating with said cylindrical opening, said cylindrical opening having a diameter slightly less than the outside diameter of said tubular member bodies of said tubes and said hoops, said restricted passageway having a width slightly less than said diameter of said cylindrical opening, each of said clutching elements having a flat abutting surface parallel to a plane passing through the longitudinal axis of said cylindrical opening and the longitudinal center line of said restricted passageway, two of said clutching elements being fastened together by a single fastener passing through appropriate apertures in the bodies of said two clutching elements, the longitudinal axis of said fastener being normal to said flat abutting surfaces of said clutching elements, and the longitudinal axis of said fastener also passing through the geometric volume center point of said cylindrical opening of each of the two said clutching elements, each of the two pairs of claws of said pivoted unit being so curved, sized, and positioned to permit the two said pairs of claws to grasp and frictionally hold jointly said tubular member bodies of two of said tubes, two of said hoops, or one of said tubes and one of said hoops.

4. The set of claim 1 wherein said tube end-to-tube end connector means comprises a pivotal unit having two identical, separate, and abutting half units, each of said half units having a circular cross-sectional tapered plug with an integrally attached disc lug, said plug having where its body portion abutts said disc lug a diameter slightly more than the inside diameter of said tubular member body of said tubes, and the tapered body of said plug diminishing to a diameter at its end which is same as that of said inside diameter of said tubular member body of said tubes, said disc lug having a diameter slightly more than the end diameter of said plug, and said disc lug having a thickness about one-half that of said end diameter of said plug, said disc lug being integrally attached to said plug and having a flat surface with the plane and center point of one flat surface of said disc lug in line with the longitudinal axis of said plug, two of said half units being pivotally fastened together by a single fastener passing normal through appropriate apertures in centers of said flat surfaces of said disc lugs, with said pivotal unit so formed to have the longitudinal axes of said plugs of said half units intersect at the center point of said fastener independent of the angular alignment of said plugs.

5. The set of claim 1 wherein at least some of said tubular member body-to-tubular member body connector means comprise an integral unit having two identical and abutting resiliently openable C-shaped clutching elements, each of said clutching elements having a pair of claws defining a substantially cylindrical opening therebetween and having outer end portions so spaced to define a restricted passageway communicating with said cylindrical opening, said cylindrical opening having a diameter slightly less than the outside diameter of said tubular member bodies of said tubes and said hoops, said restricted passageway having a width slightly less than said diameter of said cylindrical opening, the two said clutching elements of said integral unit being in close proximity, with the longitudinal axis of said cylindrical opening and the longitudinal center line of said restricted passageway being in the same plane for each of the said clutching elements, with said plane of each of the two said clutching elements being parallel to each other and normal to a center line passing through the geometric volume center points of said cylindrical openings.

6. The set of claim 1 wherein at least some of said tube end-to-tube end connector means comprise a family of fixed multi-plug types, each of said multi-plug types having a plurality of systematically spaced circular cross-sectional tapered plugs, all of said plugs of any of said multiplug types being attached together at a common junction point with said plugs orientated radially outwardly, the diameter of each of said plug next to common junction point being slightly more than the inside diameter of said tubular member body of said tubes, and the tapered body of said plug diminishing to a diameter at its end which is same as that of said inside diameter of said tubular member body of said tubes, the number of said plugs for each of the various multi-plug types of said family ranging from two to six inclusive, with said plugs having various systematic 90°

and 180°

angular spacing therebetween to form said multi-plug types including a "straight run" type having two said plugs, an "ell" type having two said plugs, a "tee" type having three said plugs, an "ell with lateral" type having three said plugs, a "cross" type having four said plugs, a "cross with lateral" type having five said plugs, and a "cross with two laterals" type having six said plugs.