Atomization of liquids

• US 4,356,528 A
• Filed: 09/28/1979
• Issued: 10/26/1982
• Est. Priority Date: 07/15/1976
• Status: Expired due to Term

• Current Assignee: Zeneca Incorporated (Astrazeneca PLC)
• Original Assignee: Imperial Chemical Industries PLC (Nouryon BV)
• Inventors: Coffee, Ronald A.
• Primary Examiner(s): Moose, Jr., Harry E.
• Application Number:
  US06/079,950
• Time in Patent Office: 1,124 Days
• Field of Search: 361/226, 361/227, 361/228, 361/235, 118/626, 118/627, 118/628, 239/3, 239/690, 239/704, 239/706, 239/377, 239/376, 55/123, 43/132 A
• US Class Current: 361/226
• CPC Class Codes: B05B 5/04 characterised by having rotary outlet or deflecting elements , i.e. spraying being also effected by centrifugal forces
• CPC Class Codes: B05B 5/043 using induction-charging
• CPC Class Codes: B05B 5/0531 Power generators
• CPC Class Codes: B05B 5/0533 Electrodes specially adapted therefor; Arrangements of electrodes
• CPC Class Codes: B05B 5/0535 at least two electrodes having different potentials being held on the discharge apparatus, one of them being a charging electrode of the corona type located in the spray or close to it, and another being of the non-corona type located outside of the path for the material
• CPC Class Codes: B05B 5/1691 Apparatus to be carried on or by a person or with a container fixed to the discharge device
• CPC Class Codes: H01L 21/324 Thermal treatment for modifying the properties of semiconductor bodies, e.g. annealing, sintering H01L21/20 - H01L21/288 and H01L21/302 - H01L21/322 take precedence
• CPC Class Codes: Y10S 43/90 Liquid insecticide sprayer

Abstract

Electrostatic spraying of liquid compositions is carried out by supplying the liquid to a spray orifice, preferably of capillary dimensions, having a charged surface which is electrically conducting or semi-conducting and which is adjacent a field intensifying electrode, the arrangement being such that the liquid is drawn out primarily by electrostatic forces, atomized into electrically charged particles without substantial corona discharge and projected past the field intensifying electrode. The spraying process and apparatus has particular utility in the spraying of liquid pesticide compositions at ultra-low volume, in that the droplets are of uniform size and are electrostatically attracted to the plants so as to wrap around the leaves of the planets and coat both the upper and lower surfaces of the leaves.

Claims

1. A process of spraying pesticides at ultra-low volume onto plants comprising supplying a liquid pesticidal composition from a source thereof through a liquid passage to a spray orifice which has an at least electrically semiconducting surface adjacent a field intensifying electrode, said surface being electrically charged and the electrode being at such a potential and so sited relative to said surface that an atomising field strength is created at said orifice so that the liquid pesticide at said orifice is drawn out preponderantly by electrostatic forces substantially without corona discharge into ligaments which break up into electrically charged particles which are projected away from the electrode and into contact with the plants.

2. A process of spraying pesticides as claimed in claim 1 in which the size of the particles is controlled by control of the field strength at the surface.

3. A process of spraying pesticides as claimed in claim 2 in which the field strength is controlled by varying the distance of the field intensifying electrode from the surface.

4. A process as claimed in claim 1 in which the field intensifying electrode is at earth potential.

5. A process as claimed in claim 1 in which the liquid pesticidal composition is a solution or dispersion of a pesticide in a pesticidally inert organic diluent.

6. An electrostatic spraying process as in claim 1 wherein the spray orifice is of capillary dimensions.

7. An electrostatic spraying process as in claim 1 wherein the liquid pesticidal composition has a resistivity in the range of about 10⁷ to 10⁸ ohm cms.

8. An electrostatic spraying process as in claim 1 wherein said surface is charged to a potential of the order of 1-20 kilovolts.

9. An electrostatic spraying process as in any one of claims 6, 7 or 8 wherein the potential applied to said surface is a single polarity potential.

10. An electrostatic spraying apparatus suitable for spraying pesticides at ultra-low volume into contact with a plant, comprising:

a spray-head having a spray orifice which has an at least electrically semi-conducting surface;

means for electrically charging said surface to a potential of the order of 1-20 kilovolts;

means for delivering spray liquid through said spray orifice;

a field intensifying electrode mounted adjacent to said surface; and

means for connecting the field intensifying electrode to earth;

the electrode being so sited relative to said surface that when said surface is charged, the electrostatic field thereat causes liquid at said orifice to be drawn out preponderantly by electrostatic forces without substantial corona discharge into ligaments which break up into electrically charged particles which are projected past the electrode and into contact with the plant.

11. Apparatus as claimed in claim 10 in which the field intensifying electrode is sited forward of said surface.

12. Apparatus as claimed in claim 10 in which the field intensifying electrode is adjustably mounted on the apparatus so that the distance between the electrode and said surface can be varied, thereby varying the field strength at the surface.

13. Apparatus as claimed in claim 10 in which the orifice is of capillary dimensions.

14. Apparatus as claimed in claim 10 in which the field intensifying electrode is sited as close as possible to said surface without discharge occurring between them.

15. Apparatus as claimed in claim 10 in which the field intensifying electrode is covered with an insulating material.

16. Apparatus as claimed in claim 10 in which the field intensifying electrode is sited level with said surface.

17. Apparatus as claimed in claim 10 which further comprises a deflector electrode operably capable of maintaining a high potential of the same sign as the atomised liquid, and so sited between the field intensifying electrode and the body of the apparatus as to prevent `back spray`.

18. A portable, self-contained electrostatic spray gun suitable for use in spraying pesticides at ultra-low volume into contact with a plant comprising:

a reservoir for containing liquid to be sprayed;

a spray-head having a spray orifice which has an at least electrically semi-conducting surface adjacent which liquid may atomise;

means for delivering the liquid from the reservoir through said spray orifice;

a field intensifying electrode in close proximity to said surface;

means for connecting the field intensifying electrode to earth; and

a power source adapted to charge said surface to a potential of the order of 1-20 kilovolts;

the electrode being so sited relative to said surface that when said surface is charged, the electrostatic field thereat causes liquid at said orifice to atomise without substantial corona discharge to form a cloud of electrically charged particles which are projected past the electrode.

19. An electrostatic spray gun as claimed in claim 18 wherein the power source is one or more dry cells.

20. An electrostatic spray gun is claimed in claim 18 wherein the power source includes a piezoelectric element.

21. An electrostatic spray gun as claimed in claim 18 wherein the power source includes a photoelectric element.

22. An electrostatic spray gun as claimed in claim 18 further comprising means for varying the electrostatic field at said surface thereby to determine and control the droplet size of the atomised liquid.

23. An electrostatic spray gun as in claim 18 wherein the spray orifice is of capillary dimensions.

24. An electrostatic spray gun as in claim 18 or claim 23 wherein the potential applied to said surface is a single polarity potential.

25. A process for spraying pesticides at ultra low volume on to plants growing in the earth comprising the steps of:

supplying an organic pesticidal liquid composition from a source thereof through a liquid passage under gentle hydrostatic pressure within a predetermined range of pressures to a spray orifice in a nozzle, the orifice having an at least electrically semi-conducting surface, where it is adjacent and spaced from an electrically conducting electrode;

applying an electrical potential to said surface;

providing an electrical pathway connecting said electrode to earth, the magnitude of the potential and the position of the electrode being such that the liquid at said surface is drawn out preponderately by electrostatic forces without corona discharge into ligaments which break up into electrically charged droplets of uniform size which are projected towards the plants; and

moving said source, said nozzle and said electrode past the plants.

26. An electrostatic spraying process as in claim 25 wherein the spray orifice is of capillary dimensions.

27. An electrostatic spraying process as in claim 25 wherein said orifice is of capillary dimensions.

28. An electrostatic spraying process as in claim 25 wherein said surface is charged to a potential of the order of 1-20 kilovolts.

29. An electrostatic spraying process as in any one of claims 26, 27 or 28 wherein the potential applied to said surface is a single polarity potential.

30. An electrostatic spraying apparatus suitable for spraying pesticides at ultra-low volume into contact with a plant, comprising:

a spray head having at least one annular spray orifice of capillary dimensions defined by the edges of two concentric tubes, at least part of the surface of the edges being at least electrically conducting;

means for electrically charging said surface to a potential of the order of 1-20 kilovolts;

means for delivering spray through said orifice to said surface;

a field intensifying electrode mounted adjacent to said surface; and

means for connecting the field intensifying electrode to earth;

the electrode being so sited relative to said surface that when said surface is charged, the electrostatic field thereat causes liquid thereon to atomise without substantial corona discharge to form electrically charged particles which are projected past the electrode and into contact with the plant.

31. An electrostatic spraying apparatus suitable for spraying pesticides at ultra-low volume into contact with a plant, comprising:

a spray-head having at least one slot-shaped spray orifice of capillary dimensions defined by the edges of two substantially parallel edges, at least part of the surface of the edges being at least electrically conducting;

a spray-head having an at least electrically semi-conducting surface;

means for electrically charging the spray-head surface to a potential of the order of 1-20 kilovolts;

means for delivering spray liquid to the surface;

a field intensifying electrode mounted adjacent to the spray-head surface; and

means for connecting the field intensifying electrode to earth;

the electrode being so sited relative to the spray-head surface that when the spray-head surface is charged, the electrostatic field thereat causes liquid thereon to atomise without substantial corona discharge to form electrically charged particles which are projected past the electrode and into contact with the plant.

32. Electrostatic spraying apparatus for spraying liquids having a resistivity in the range of about 10⁷ to 10⁸ ohm cms comprising:

a liquid reservoir;

a spray-head for said liquid;

the spray-head including an inner cylinder and an outer tube coaxial therewith defining a liquid passage and an annular spray opening, at least one of said tube or cylinder having an at least electrically semiconducting surface forming a boundry of said spray opening;

means for delivering liquid through said liquid passage to the spray-head from the reservoir under a gentle hydrostatic pressure within a predetermined range of pressures sufficient to cause flow through said spray opening;

an annular field adjusting electrode mounted coaxially of said spray opening and means for electrically connecting said annular electrode to earth; and

means for charging said at least electrically semiconducting surface to create an electrostatic field between said spray-head and said annular electrode sufficient without corona discharge to draw liquid delivered to the said spray opening out into ligaments which break up into electrically charged droplets of uniform size that are projected outwardly from the spray-head.

33. Electrostatic spraying apparatus as in claim 32 wherein the spray opening is of capillary dimensions.

34. Electrostatic spraying apparatus as in claim 32 or 33 wherein the charge applied to said surface is a single polarity charge.

35. A method of treating plants growing in the ground with a liquid pesticide at ultra low volume comprising:

providing a source of concentrated pesticide in a liquid organic diluent having an electrical resistance of about 10⁸ ohm cm, supplying a low-volume stream of liquid from the source to a nozzle orifice having an exterior surface of electrical resistivity up to about 10¹² ohm cm, said orifice being adjacent and spaced from an electrically conducting field-adjusting electrode;

applying an electrical potential of the order of 20 kilovolts of a single polarity to said nozzle orifice surface;

providing an electrical pathway connecting the electrode to the ground in which the plants are growing, the magnitude of said electrical potential and the electrode being so sited relative to said nozzle surface that when said nozzle surface is charged an electrostatic field is created thereat sufficient without substantial corona discharge to draw out the liquid pesticide from said nozzle surface in the form of liquid ligaments of 1 cm or more in length and to cause the ligaments to break up into a cloud of charged atomized droplets which is projected away from the electrode, the cloud being electrostatically attracted to the plants so as to wrap around leaves of the plants and coat both the upper and lower surfaces of the leaves; and

moving the source, the nozzle orifice and the electrode past the plants.

36. A method as in claim 35 wherein said electrical pathway between the field-adjusting electrode and the ground is provided by a flexible electrical conductor which contacts the ground and which is moved along the ground as the source, the nozzle and the electrode move past the plants.

37. A method of treating plants as in claim 35 wherein the nozzle orifice is of capillary dimensions.

38. A method of treating plants as in claim 35 or 37 wherein the potential applied to the nozzle orifice surface is a single polarity potential.

39. A portable electrostatic sprayer suitable for hand-held electrostatic spraying of liquid pesticide formulation onto useful or unwanted target plants, comprising:

an elongate body serving as a handle for said sprayer;

an electrically conductive annular nozzle supported at one end of said body for downwardly directed spraying and defining an annular spray orifice;

a bottle mounted on said body for delivering liquid pesticide formulation by gravity flow from the bottle to said nozzle for atomisation therefrom;

an electrical power source mounted on said body;

a high voltage generator for activation by said power source and for connection to said nozzle to charge it to a potential of the order of 20 kilovolts;

an annular electrode mounted co-axially with said nozzle parallel to and above the plane of said orifice; and

an earth lead connected to said annular electrode for at least intermittently connecting said electrode to earth to maintain the same at or near earth potential;

the annular electrode being so sited relative to the orifice that when the nozzle is charged by the generator the electrostatic field at said orifice is sufficient without substantial corona discharge to draw the liquid out into a regular pattern of diverging ligaments which break up into a cloud of charged atomised spray particles which is electrostatically attracted toward the plants.

40. An electrostatic sprayer as in claim 39 wherein the spray orifice is of capillary dimensions.

41. An electrostatic sprayer as in claim 39 or 40 wherein the potential applied to said nozzle is a single polarity potential.