Rapid starter switch for a fluorescent lamp

• US 4,360,762 A
• Filed: 12/18/1980
• Issued: 11/23/1982
• Est. Priority Date: 12/21/1979
• Status: Expired due to Term

• Current Assignee: TDK Corporation
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation), TDK Electronics (TDK Corporation)
• Inventors: Yamamoto, Seiichiro, Iwaya, Shoichi, Adachi, Hiromi
• Primary Examiner(s): Dixon, Harold A.
• Application Number:
  US06/217,986
• Time in Patent Office: 705 Days
• Field of Search: 361/322, 361/321, 361/315, 361/311, 361/303, 361/281, 315/101
• US Class Current: 315/101
• CPC Class Codes: H05B 41/04 Starting switches
• CPC Class Codes: H05B 41/044 for lamp provided with pre-heating electrodes

Abstract

An improved starter switch which provides a rapid firing of a fluorescent lamp within 0.8 second has been found. An external appearance and the size of the present starter switch are almost the same as those of a prior glow switch which is slow to fire a fluorescent lamp, therefore, the present starter switch is replaceable to a prior glow switch by merely inserting the present starter switch to a socket of a prior glow switch. The present starter switch has a connector cap which is to be able to be engaged with a socket for a glow switch, a printed circuit board mounting circuit components and connected to said connector cap by lead lines, and a housing fixed to said cap and covering said printed circuit board. The circuit elements mounted on the printed circuit board include at least a non-linear capacitor which has a saturation characteristics between a voltage applied to the capacitor and the charge stored in the same, and a semiconductor switch which conducts upon the application of the voltage higher than a predetermined threshold voltage and holds the conductive status until the current in the same reaches almost zero. Following to the switching OFF of the semiconductor switch when the source current is almost zero but the source voltage is almost maximum due to the presence of an inductive ballast, the non-linear capacitor is charged but is saturated in a short time, then, the charge current of the capacitor is interrupted. The interruption of the charge current of the non-linear capacitor induces the high firing pulse voltage in a ballast inductor which is connected in series with a fluorescent lamp, and said pulse voltage fires a lamp.

Claims

1. A rapid starter switch for a fluorescent lamp to be connected in series with a ballast, and a pair of filaments of a fluorescent lamp comprising:

(a) a connector cap for connecting electrically the present starter switch to an external circuit and supporting the same, and said cap being able to be engaged with a socket for a glow switch for a fluorescent lamp,

(b) a printed circuit board suspending a non-linear capacitor having the non-linear characteristics between a voltage applied to the capacitor and the charge stored in the capacitor, and mounting a semiconductor switching circuit connected substantially parallel to that non-linear capacitor, said non-linear capacitor being suspended by a pair of lead lines for absorbing vibration of the non-linear capacitor on said printed circuit board,

(c) a pair of lead lines for providing the electrical coupling between said printed circuit board and said cap, and for supporting said printed circuit board, and

(d) a casing coupled to said cap and covering said printed circuit board and said lead lines.

2. A rapid starter switch according to claim 1, wherein said cap is a screw cap.

3. A rapid starter switch according to claim 1, wherein said cap has a dielectric circular disk and a pair of connector pins.

4. A rapid starter switch according to claim 1, wherein said casing is made of plastics.

5. A rapid starter switch according to claim 3, wherein said casing is made of aluminum.

6. A rapid starter switch according to claim 1, wherein a first diode is connected in series with said non-linear capacitor, and a second diode is connected in series with said switching circuit so that the polarity of the latter is opposite to that of the former.

7. A rapid starter switch according to claim 1, wherein said non-linear capacitor has a dielectric layer composed of polycrystal body of B_a T_i O₃ and B_a S_n O₃ with the moll ratio

B_a T_i O₃ 90 through 98 mol % and

B_a S_n O₃ 10 through 2 mol % and

the average diameter of a sintered body of the dielectric layer is in the range from 10μ

to 60μ

.

8. A rapid starter switch according to claim 1, wherein two non-linear capacitors connected parallel to each other are provided.

9. A rapid starter switch according to claim 1, wherein said non-linear capacitor has a pair of lead lines for the electrical coupling of the non-linear capacitor to the printed circuit board and supporting the non-linear capacitor, the length of each of lead lines is longer than 7 mm, and the diameter of each lead lines is in the range from 0.5 mm to 0.8 mm.

10. A rapid starter switch for a fluorescent lamp to be connected in series with a ballast and a pair of filaments of a fluorescent lamp comprising:

(a) a cap for connecting electrically the present starter switch to an external circuit and supporting the present starter switch, and said cap being able to be engaged with a socket for a glow switch for a fluorescent lamp,

(b) a non-linear capacitor having the non-linear characteristics between a voltage applied to the capacitor and the charge stored in the capacitor, said nonlinear capacitor being in cylindrical shape having a cylindrical dielectric body and an inner electrode attached to the inner surface of the cylindrical dielectric body and an outer electrode attached on the outer surface of the cylindrical dielectric body, and said non-linear capacitor being fixed to said cap,

(c) a printed circuit board mounting at least a semiconductor switching circuit, said printed circuit board being suspended substantially parallel to said cylindrical non-linear capacitor by lead lines (21d, 21e) and another pair of lead lines (14,

     15) which provide the electrical coupling between said printed circuit board and said cap, said lead lines absorbing vibration of said non-linear capacitor, and

(d) a housing coupled to said cap and covering said cylindrical non-linear capacitor.

11. A rapid starter switch according to claim 10, wherein said cap is a screw cap having a cylindrical screwed wall, a dielectric body fixed at the end of said screwed wall, and a conductive member fixed at the center of said dielectric body, and an inner surface of the cap touches directly with the outer electrode of said non-linear capacitor.

12. A rapid starter switch according to claim 10, wherein said cap has a dielectric circular disk and a pair of connector pins.

13. A rapid starter switch according to claim 10, wherein said housing is made of dielectric plastics.

14. A rapid starter switch according to claim 10, wherein a pair of diodes are mounted on said printed circuit board so that a first diode is connected in series with said non-linear capacitor and a second diode is connected in series with said switching circuit, so that the polarity of the former is opposite to that of the latter.

15. A rapid starter switch according to claim 10, wherein the dielectric body of said non-linear capacitor is composed of polycrystal body of B_a T_i O₃ and B_a S_n O₃ with the mol ratio

B_a T_i O₃ 90 through 98 mol % and

B_a S_n O₃ 10 through 2 mol %, and

the average diameter of a sintered body of the dielectric body is in the range from 10μ

to 60μ

.

16. A rapid starter switch for a fluorescent lamp to be connected in series with a ballast and a pair of filaments of a fluorescent lamp comprising:

(a) first means for connection to a source of alternating current;

(b) a printed circuit board including switching means supported from said first means;

(c) a ferroelectric capacitor having a non-linear dielectric material portion composed at least in part of means that causes the capacitor to produce vibrations when alternating current is applied thereto because said means has non-linear characteristics between a voltage applied to the capacitor and the charge stored in the capacitor, such that the capacitor mechanically vibrates when an alternating current voltage is applied to the capacitor from the first means, and whereby the switching means and capacitor are adapted to be put into operable association as a rapid starter switch for the series connection;

(d) a pair of lead lines for providing electrical coupling between said printed circuit board and said first means and which double as a support for supporting the printed circuit board; and

(e) another pair of lead lines electrically connected between said printed circuit board and said non-linear capacitor with a length and diameter for electrically conducting alternating current in the series, for supporting the weight of the capacitor, and for absorbing the vibration of the capacitor for preventing the transfer of the vibration to the printed circuit board.

17. The rapid starter switch of claim 16 in which the other pair of lead lines are equal length copper lead lines having a length longer than about 7 mm, and a diameter of between about 0.5 mm and 0.8 mm.

18. The rapid starter of claim 16 in which the first means is an electrically connecting cap.