Air bubble detector

• US 4,366,384 A
• Filed: 06/18/1980
• Issued: 12/28/1982
• Est. Priority Date: 06/18/1980
• Status: Expired due to Term

• Current Assignee: Cutter Laboratories, Inc. (Bayer AG)
• Original Assignee: Cutter Laboratories, Inc. (Bayer AG)
• Inventors: Jensen, Lynn E.
• Primary Examiner(s): Nelms, David C.
• Application Number:
  US06/160,664
• Time in Patent Office: 923 Days
• Field of Search: 250/574, 250/575, 250/577, 250/209, 250/210, 356/134, 73/293
• US Class Current: 250/575
• CPC Class Codes: A61M 5/365 Air detectors A61M5/1684 takes precedence; in extracorporeal blood circuits A61M1/3626

Abstract

Air bubbles in a transparent intravenous solution conduit are detected, regardless of whether the solution is opaque or clear, by directing a light source at the conduit and detecting light shining through the solution with a first light sensor while detecting light reflected from the interior wall of the conduit with a second light sensor. If liquid is present in the conduit, whether clear or opaque, one sensor will see a low light level while the other sees a high level. If air is present, both sensors see a high light level. By EXCLUSIVE-OR'"'"'ing the outputs of the two sensors, a logic signal is obtained which is high only when the presence of liquid in the conduit is being detected. Means using two sensor assemblies spaced axially along the conduit, and a counter associated with each, are also provided to allow passage of minor air bubbles, and to provide a backup signal representative of a predetermined volume of air passing either assembly independently of the other.

Claims

1. An air detector for use in conjunction with a generally transparent intravenous fluid conduit, the inner wall of said conduit being reflective to light, comprising:

(a) a light source positioned alongside said conduit;

(b) first light-detecting means positioned alongside said conduit at a location diametrically opposite and facing said light source, and adapted for receiving direct light passing through the fluid in said conduit;

(c) second light-detecting means positioned alongside said conduit between said light source and said first light-detecting means, and adapted for receiving reflections from said inner wall of the conduit; and

(d) logic means coupled to said first and second light-detecting means and arranged to produce a particular signal when, and only when, the light levels detected separately and simultaneously by said first and second light-detecting means bear a predetermined logical relationship to one another.

2. The detector of claim 1, wherein said logical relationship is that in which one of said light-detecting means detects a high level of light, and the other detects a low level of light.

5. The detector of claims 1, 3 or 4 in which said conduit is generally circular in cross-section, and said second light-detecting means are positioned along the circumference of said conduit generally midway between said light source and said first light-detecting means.

6. The detector of claims 1, 3 or 4 further comprising:

(e) clock means arranged to produce a clock pulse whenever a predetermined amount of fluid has been conveyed through said conduit; and

(f) counting means associated with said first and second logic means and arranged to produce an output when, and only when, said particular signal is continuously present for longer than a predetermined number of clock pulse intervals.

3. In association with a generally cylindrical transparent intravenous fluid conduit, the inner wall of said conduit being reflective to light, an air detector comprising:

(a) a pair of detector units spaced from one another in the direction of the axis of said conduit, each said detector unit including

(i) a light course positioned alongside said conduit

(ii) first light-detecting means positioned alongside said conduit at a location generally diametrically opposite and facing said light source and adapted for receiving direct light passing through said conduit; and

(iii) second light-detecting means positioned alongside said conduit between said light source and said first light-detecting means and adapted for receiving reflections from said inner wall of said conduit; and

(b) logic means coupled to said first and second light-detecting means of each of said detector units and arranged to produce a particular signal when, and only when, in each of said detector units, the light levels detected separately and simultaneously by said first and second light-detecting means bear a predetermined logical relationship to one another.

7. The air detector of claim 3 or 4, in which said predetermined logical relationship is that in which the light levels detected by said first and second light-detecting means are substantially different from one another.

8. The air detector of claim 7, in which comparison means are provided for comparing each of said light levels detected by said first and second light-detecting means to a reference level, and said substantial difference exists when, and only when, one of said detected light levels is higher than said reference level, and the other is lower.

4. An air detector for use in conjunction with a generally transparent fluid conduit, the inner wall of said conduit being reflective to light, comprising:

(a) a light source;

(b) first light-detecting means so positioned as to detect light traveling from said light source along a first path traversing said fluid;

(c) second light-detecting means so positioned as to detect light traveling from said light source along a second path involving a reflection from the inner wall of said conduit but not traversing said fluid; and

(d) signal-producing means associated with said first and second light-detecting means and arranged to produce a particular signal when and only when, the levels of light detected separately and simultaneously by said first and second light-detecting means bear a predetermined logical relationship to one another.

9. A method of detecting air in a transparent fluid conduit, the inner wall of the conduit being reflective to light comprising the steps of:

(a) transmitting light along a first path traversing said fluid, and along a second path involving a reflection from the inner wall of said conduit but not traversing said fluid;

(b) separately and simultaneously detecting the relative levels of light transmitted through said paths; and

(c) producing a particular signal representative of whether said light levels are substantially the same or substantially different.

10. The method of claim 9, in which said detected light levels are individually compared to a reference level, and said particular signal is produced when, and only when, one of said light levels is higher than said reference level while the other is lower.