Safe load indicator

• US 4,368,824 A
• Filed: 05/13/1980
• Issued: 01/18/1983
• Est. Priority Date: 05/18/1979
• Status: Expired due to Term

• Current Assignee: Grove Foods Incorporated
• Original Assignee: Coles Cranes Limited
• Inventors: Thomasson, William R.
• Primary Examiner(s): Reeves, Robert B.
• Assistant Examiner(s): WACYRA, EDWARD MICHAEL
• Application Number:
  US06/149,376
• Time in Patent Office: 980 Days
• Field of Search: 212/149, 212/150, 212/151, 212/152, 212/153, 212/154, 212/155, 364/424, 364/463, 340/685
• US Class Current: 212/278
• CPC Class Codes: B66C 23/905 electrical

Abstract

A crane having a novel data processing system which uses a microprocessor (22), to calculate mathematically the actual jib radius (R₁) from inputs corresponding to jib head angle elevation, jib base elevation and jib length from head (9) to base (8). The system provides actual data which can be fed to a display (10) and which can actuate alarms (24), (26) on reading a safe load stored in a load table in a microcomputer of which the microprocessor forms a part. The actual data can also control motion cut offs, automatic luffing and automatic stowage. A novel dynamometer (30) is also included which can measure crane hoist loads, speed and direction.

Claims

1. A crane with a crane jib having a data processing system comprising,

a microprocessor,

means for measuring an angle of elevation of said crane jib at the base of said jib,

transmitting means transmitting said base angle to said microprocessor,

means for measuring an angle of elevation of said crane jib at the head of said jib,

transmitting means transmitting said head angle to said microprocessor,

means for measuring the length of said jib from jib base to jib head,

transmitting means transmitting said length to said microprocessor,

said microprocessor being enabled to receive and process data corresponding to said angles and length so as to determine mathematically a true deflected form of said crane jib,

whereby actual jib radius can be calculated.

2. A crane as claimed in claim 1 wherein said microprocessor is connected to a display arranged to display data processed by said microprocessor whereby a safe load indication may be displayed.

3. A crane as claimed in claim 1 wherein said crane further comprises audible alarm means, and said microprocessor is arranged to trigger said audible alarm means to give an audible alarm for a safe load indication.

4. A crane as claimed in claim 1 wherein said crane further comprises visual alarm means and said microprocessor is arranged to trigger said visual alarm means to give a visual alarm for a safe load indication.

5. A crane as claimed in claim 1 wherein said crane further comprises crane motion stop means and wherein said microprocessor is arranged to control said stop means when a safe working load is approached.

6. A crane as claimed in claim 1 further comprising:

a dynamometer,

said dynamometer being arranged to measure a specific load on the crane hoist rope,

transmitting means transmitting digital data corresponding to said measured load to said microprocessor.

7. A crane as claimed in claim 6,

said dynamometer comprising a frame,

means mounted to said frame tending to deflect said hoist rope from a path under tension caused by said specific load,

a load cell mounted to said frame and arranged to measure a force across said hoist rope caused by said deflecting means.

8. A crane as claimed in claim 7 wherein said deflecting means is a second rotatable member mounted to said frame, and wherein first and third rotatable members are mounted to said frame,

said hoist rope bearing on said rotatable members,

said second rotatable member being out of alignment with said first and third members.

9. A crane as claimed in claim 8 wherein said frame comprises three mounting blocks, each block carrying one of said rotatable members and each block being connected to the other in line by a pair of resiliently flexible members.

10. A crane as claimed in claim 9 wherein said frame is formed of an elastomer material.

11. A crane as claimed in claim 8 wherein one of said rotatable members is provided with indicating means radially spaced from its axis and the frame is provided with detector means arranged to detect the passage of said indicating means past said detector means whereby speed and direction of the rotation of said one rotatable member may be detected, said detector means being enabled to transmit the speed and direction digitally to said microprocessor.

12. A crane as claimed in claim 11 wherein said indicating means comprises at least one magnet.

13. A crane as claimed in claim 12 wherein said indicating means comprises three permanent magnets, two of said magnets being radially spaced adjacent the outer periphery of said one rotatable member and said third magnet radially spaced adjacent the outer periphery of said one rotatable member and at a radially different angle to said other two magnets and preferably but not necessarily diametrically opposite said other two magnets.

14. A crane as claimed in claim 1 wherein said means for measuring the length of said jib from jib base to jib head comprises a cable attached to said jib head, said cable being reeled to a drum at said jib base, said drum being arranged to keep said cable tensioned and said drum being provided with a digital transmitter arranged to transmit drum movement corresponding to jib length to said microprocessor.

15. A crane as claimed in claim 1 wherein said means for measuring an angle of elevation at the head of said jib comprises an upper inclinometer, a signal corresponding to said head angle being compared with said base angle as measured by a lower inclinometer at said jib base.

16. A crane as claimed in claim 15 wherein said means for measuring the length of said jib from jib base to jib head includes a cable attached to said jib head and reeled onto a drum at said jib base, and wherein said head angle signal is fed through the cable.

17. A crane as claimed in claim 1 wherein said microprocessor stores a load table corresponding to permissible loads at specific radii on said crane and which when compared with data received from various transmitters corresponding to crane variables is enabled to stop a crane motion.

18. A crane as claimed in claim 1 wherein said microprocessor is arranged to control servo operated motions for jib length, rope length, jib elevation and slew so as to control the height of a load on the crane hoist rope.

19. A crane as claimed in claim 1 wherein said microprocessor is arranged to control servo operated motions for jib length, hoist rope length, jib elevation and slew angle so as to control the movement of said jib into a stowage position.

20. A crane as claimed in claim 1 wherein said microprocessor stores a load table corresponding to permissible loads at specific radii on said crane and which when compared with data received from various transmitters corresponding to crane variables is enabled to trigger alarms.

21. A crane as claimed in claim 20 wherein said microprocessor is further enabled to stop a crane motion.