Solid state frequency converter

• US 4,370,703 A
• Filed: 07/20/1981
• Issued: 01/25/1983
• Est. Priority Date: 07/20/1981
• Status: Expired due to Fees

• Current Assignee: Park-Ohio Industries Incorporated (Park-Ohio Holdings Corporation)
• Original Assignee: Park-Ohio Industries Incorporated (Park-Ohio Holdings Corporation)
• Inventors: Risberg, Robert L.
• Primary Examiner(s): Shoop, William M.
• Assistant Examiner(s): Wong, Peter S.
• Application Number:
  US06/285,355
• Time in Patent Office: 554 Days
• Field of Search: 363/55-58, 363/71-72, 363/96, 363/135-136, 363/160-162, 363/165, 361/89, 361/91, 361/75, 323/270-272, 219/10.75, 219/10.77
• US Class Current: 363/136
• CPC Class Codes: H02M 3/142 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 7/515 using semiconductor devices only
• CPC Class Codes: H02M 7/521 in a bridge configuration
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A plurality of SCR diamond bridge circuits are coupled in series to generate frequencies higher than the individual operating frequencies of the SCR'"'"'s. The series chain of diamond circuits is preferably coupled in parallel with the series combination of a DC blocking capacitor and an inductive load. The chain is provided with current from a substantially ripple-free constant current source, and the firing times of individual SCR'"'"'s can be controlled to minimize the di/dt in each SCR.

Claims

1. A solid state frequency converter comprising:

a diamond chain including a plurality of N diamond circuits coupled in series, each said diamond circuit comprising a capacitor having first and second terminals and first through fourth unidirectional switching elements each having input, output and control terminals and conducting from input to output in response to a control terminal signal, the input terminals of said first and third switching elements being coupled together to form a diamond circuit input terminal, the output terminals of said second and fourth switching elements being coupled together to form a diamond circuit output terminal, the output terminal of said first switching element and input terminal of said fourth switching element being coupled to said first capacitor terminal, and the output terminal of said third switching element and input terminal of said second switching element being coupled to said second capacitor terminal, said N diamond circuits being connected in series;

constant current source means for providing a substantially constant current to said diamond chain;

means for providing control signals to said switching elements, the control signals to said first and second switching elements in any one diamond circuit being substantially simultaneous, the control signals to said third and fourth switching elements in said one diamond circuit being substantially simultaneous and 180°

out-of-phase with respect to said first and second switching element control signals, and the control signals in each said diamond circuit being shifted in phase with respect to the control signals provided to the switching elements in the remaining diamond circuits, thereby generating a voltage across the input and output terminals of said diamond chain which has a frequency of 2 N times the switching frequency of any one switching element; and

a resonant load coupled to said diamond chain.

2. A solid state frequency converter as defined in claim 1, wherein said resonant load is coupled in series with a DC blocking capacitor having a capacitance value greater than the equivalent capacitance of said diamond chain capacitors whereby said DC blocking capacitor will pass to said resonant load only an AC component of the voltage across said diamond chain, the series connection of said DC blocking capacitor and resonant load being coupled in parallel with said diamond chain.

3. A solid state frequency converter as defined in claims 1 or 2, further comprising means for preventing the build-up of excessive voltage across said diamond chain.

4. A solid state frequency converter as defined in claim 3, wherein said protection means comprises an over voltage protection switching element having input, output and control terminals and conducting from input to output in response to an over voltage control signal;

and

means for generating said over voltage control signal in response to an excessive voltage across said diamond chain.

5. A solid state frequency converter as defined in claim 4, wherein said means for generating continues to generate said over voltage control signal even after the voltage across said diamond chain drops below said excessive voltage.

6. A solid state frequency converter as defined in claims 1 or 2, wherein the control signals to corresponding switching elements in different diamond circuits are offset in phase by 180/N degrees.

7. A solid state frequency converter as defined in claims 1 or 2, further comprising means for inhibiting the control signal applied to one of said first or third switching elements in at least one of the diamond circuits of said diamond chain to thereby hold the charge on the capacitor in said at least one diamond circuit.

8. An invertor to convert D.C. to high frequency A.C. for use with induction heating equipment, said inverter comprising:

a diamond chain including a plurality of N diamond circuits coupled in series, each said diamond circuit comprising a capacitor having first and second terminals and first, second, third and fourth unidirectional switching elements each having input, output and control terminals and conducting from input to output in response to a control terminal signal, the input terminals of said first and third switching elements being coupled together to form a diamond circuit input terminal, the output terminals of said second and fourth switching elements being coupled together to form a diamond circuit output terminal, the output terminal of said first switching element and input terminal of said fourth switching element being coupled to said first capacitor terminal, and the output terminal of said third switching element and input terminal of said second switching element being coupled to said second capacitor terminal, said N diamond circuits being connected in series;

power supply means for providing a substantially constant current to said diamond chain;

trigger means for providing control signals to said switching elements; and

, a generally resonant load coupled to said diamond chain.

9. An inverter as defined in claim 8 wherein said trigger means includes a sensor circuit for creating a sense signal at a time of low current flow through a portion of one of said diamond circuits, and means responsive to said sense signal for creating control signals to change the current flow through said one of said diamond circuits.

10. An inverter to convert D.C. to high frequency A.C., for use with induction heating equipment forming a resonant load having a given frequency, said inverter comprising N capacitors formed into a series circuit, wherein N is an integer greater than one;

current source means for charging each of said N capacitors to a predetermined voltage level in either of two opposite directions by current flow through said series circuit;

switching means for selectively controlling the direction of the current flow through each of said N capacitors between said opposite directions in response to a trigger signal whereby the voltage across said series circuit is pulsated;

control means for producing a series of trigger signals in a preselected controlled sequence for each of said capacitor switching means; and

means for coupling said pulsating series circuit across said resonant load.

11. An inverter as defined in claim 10 wherein said switching means in response to said control means changes the direction of said current flow through each of said N capacitors once during the period in which the direction of said current flow through all of said N capacitors is changed once.

12. An inverter as defined in claim 10 wherein said switching means in response to said control means, changes the direction of said current flow through a group of at least two of said N capacitors substantially simultaneously once during the period in which the direction of said current flow through all of said N capacitors is changed once.