Knee and elbow brace

• US 4,370,977 A
• Filed: 05/04/1981
• Issued: 02/01/1983
• Est. Priority Date: 05/04/1981
• Status: Expired due to Term

• Current Assignee: Deroyal Industries Incorporated, Donald M. Mauldin, Kenneth Dwight Driver, Melvin Leroy Stills
• Original Assignee: Kenneth D. Driver, Melvin L. Stills
• Inventors: Jones, Richard E. III, Mauldin, Donald M.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US06/260,075
• Time in Patent Office: 638 Days
• Field of Search: 128/80 F, 128/80 E, 128/80 C, 128/80 R, 128/88, 128/87 R, 128/83
• US Class Current: 602/16
• CPC Class Codes: A61F 5/0123 for the knees A61F5/0106 takes precedence
• CPC Class Codes: A61F 5/0125 the device articulating around a single pivot-point

Abstract

An improved knee brace (10) is disclosed. The knee brace includes thigh and calf cuffs (12, 14) and identical side members (15, 16) to simplify manufacture and permit use with a range of leg sizes. The hinge members (24) on each of the side members permit the knee joint to be immobilized at a predetermined degree of flexion or movable within a predetermined arc of motion such as 0° to 30° flexion or 30° to 60° flexion. A tensioned cord (70) is provided to urge the knee joint in a given direction. The spring force may be employed to inhibit the quadriceps muscles or permit progressive resistance exercises during rehabilitation. In a first modification, a torsion spring (250) replaces the tension cord (70) and forms the preferred embodiment. In a second modification, a torsion spring is also employed with a thumb screw (218) which permits the knee joint to be immobilized at any desired degree of flexion. In a second embodiment, an elbow brace (300) is provided for supporting and rehabilitation of the elbow joint and adjacent body portions in the arm. A hinge member (310) permits pivotal motion of the elbow brace about an axis corresponding to the axis of the elbow joint. A spring (334) provides a moment about the pivotal axis of the hinge member to inhibit the biceps muscle and provide a variable resistance to motion to rehabilitate the elbow joint and surrounding tissues.

Claims

1. The knee brace comprising:

a thigh plate shaped to conform to the thigh of the leg;

a calf plate shaped to conform to the calf of the leg;

said thigh plate and calf plate being positioned on the thigh and calf when the knee brace is mounted on the leg so that the center lines of said thigh and calf plates lie on the mid-lateral line of the leg;

a thigh stay secured on the outer surface of said thigh plate and extending to a first hinge portion of a hinge moment adjacent the knee joint when positioned on the leg;

a calf stay secured on the outer surface of said calf plate and extending to a second hinge portion of said hinge member adjacent the knee joint when positioned on the leg;

means for limiting the pivotal motion of said hinge member to confine the motion of the joint within a preselected arc including an arc of zero degrees to immobilize the knee and for establishing a predetermined angular relationship between the hinge portions and thereby controlling the degree of flexion of the knee;

spring means interconnecting said upper and lower sections for creating a moment about the pivotal axis of said hinge member for urging said upper and lower sections toward a predetermined relationship;

fastening means for securing the thigh and calf plates to the leg.

2. The brace of claim 1 wherein said spring means permits variation of the moment about said hinge member and permits reversal of the moment.

3. The brace of claim 1 wherein said hinge member includes first and second hinge portions interconnected for pivotal motion about the pivotal axis, said first and second hinge portions each having at least one aperture formed therein, the apertures in both of said hinge portions being aligned at the preselected degree of flexion of the joint;

and

said limiting means comprising a locking pin for insertion through the aligned apertures to prevent pivotal motion and immobilize the knee.

4. The brace of claim 1 wherein said hinge member includes first and second hinge portions interconnected for pivotal motion about the pivotal axis, said first and second hinge portions each having at least one aperture formed therein, at least one of the apertures forming a curvalinear slot having a radius centered on the pivotal axis;

and

said limiting means including a limit pin inserted through the apertures in said first and second hinge portions to limit the pivotal motion of the hinge member about the pivotal axis.

5. The brace of claim 1 wherein said spring means comprises a torsion spring, one end of said torsion spring being secured to the upper section and the opposite end being secured to said lower section to create a moment about the pivotal axis.

6. The brace of claim 1 wherein said hinge member includes first and second hinge portions interconnected for pivotal motion, each of said hinge portions having a plurality of apertures formed therein equidistant from the pivotal axis;

and

said spring means comprising a torsion spring, the ends of said torsion spring being received in selected ones of the apertures in said first and second hinge portions to achieve a desired moment about the pivotal axis.

7. The brace of claim 1 wherein said spring means comprises:

a cord fastened at one end to the upper section;

a spring secured between the opposite end of said cored and said lower section;

a pulley secured to said hinge member and centered on the pivotal axis for guiding the cord to create a moment about the pivotal axis when said cord is in tension; and

means for varying the length of the cord to vary the tension induced in the cord by said spring to vary the moment about said hinge member.

8. A knee brace for supporting the knee joint in a leg comprising:

a thigh cuff for wrapping about the thigh of the leg;

a calf cuff for wrapping about the calf of the leg;

first and second side members for being secured to said thigh and calf cuffs on the mid-lateral line of the leg, said first and second side members each including;

a thigh plate adapted to be secured to said thigh cuff, said thigh plate being shaped to conform to the thigh of the leg;

a calf plate adapted to be secured to said calf cuff, said calf plate being shaped to conform to the calf of the leg;

both said thigh plate and calf plate being positioned on the thigh and calf cuffs when wrapped about the leg so that the center line of said thigh and calf plates lie on the mid-lateral line of the leg;

a thigh stay secured on the outer surface of said thigh plate and extending to a first hinge portion adjacent the knee joint when positioned on the leg;

a calf stay secured on the outer surface of said calf plate and extending to a second hinge portion adjacent the knee joint when positioned on the leg;

hinge pin means for interconnecting said first and second hinge portions to permit pivotal motion about an axis substantially corresponding to the pivotal axis of the knee joint when positioned on the leg;

means for limiting the pivotal motion between said first and second hinge portions for restricting the motion of the knee joint within a preselected arc including an arc of zero degrees wherein the knee is immobilized and for establishing a predetermined angular relationship between the hinge portions and thereby controlling the degree of flexion of the knee;

spring means interconnected between said thigh stay and calf stay for creating a movement about the pivotal axis to urge the knee joint into a desired degree of flexion; and

fastening means for securing said first and second side members, and said thigh and calf cuffs to the leg.

9. The knee brace of claim 8 wherein said spring means in each of said first and second side members permits variation of the moment about the pivotal axis to vary the force exerted urging the knee joint into the desired degree of flexion.

10. The knee brace of claim 8 wherein said first and second hinge portions in each of said first and second side members has at least one aperture formed therein;

said limiting means comprising a locking pin for insertion through aligned apertures in said first and second hinge portions to prevent pivotal motion about the pivot axis and immobilize the knee joint at a desired degree of flexion.

11. The knee brace of claim 8 wherein each of said first and second hinge portions in each of said first and second side members has at least one aperture formed therein, at least one of the apertures defining an elongated curvalinear slot having a radius centered on the pivotal axis;

and

said limiting means including a limit pin for insertion through the apertures to limit the pivotal motion about the pivotal axis to restrict the motion of the knee joint within the preselected arc.

12. The knee brace of claim 8 wherein each of said first and second hinge portions in each of said first and second side members have a plurality of apertures formed therein;

said spring means including a torsion spring centered on the pivotal axis, each end of the torsion spring being positioned in an aperture in one of said hinge portions to create a moment about the pivotal axis.

13. The knee brace of claim 8 wherein the spring means in each of said first and second side members comprises:

a cord fastened at one end to said thigh stay;

a spring secured between the opposite end of said cord and said calf stay;

a pulley centered on the pivotal axis and guiding said cord offset from the pivotal axis so that tension in said cord creates a moment about the pivotal axis; and

means for varying the length of said cord to vary the moment about the pivotal axis.

14. An elbow brace for supporting the elbow joint and adjacent body portions, comprising:

an upper arm section adapted to be secured to the upper arm;

a lower arm section adapted to be secured to the lower arm;

a hinge member interconnecting said upper and lower arm sections for pivotal motion about a pivotal axis, the pivotal axis corresponding substantially to the pivotal axis of the elbow joint when said upper and lower arm sections are secured to the arm; and

spring means interconnected between said upper and lower arm sections to create a moment about the pivotal axis to urge the elbow joint into a desired degree of flexion when said elbow brace is secured to the arm.

15. The elbow brace of claim 14 wherein said hinge member comprises a polycentric hinge having a variable axis of pivotal motion.

16. An elbow brace for supporting the elbow joint and regions adjacent thereto in an arm, comprising:

outer and inner upper arm plates shaped to conform to portions of the upper arm;

at least one strap for securing said outer and inner upper arm plates to the upper arm;

front and back lower arm plates shaped to conform to portions to the lower arm;

at least one strap for securing said front and back lower arm plates to the lower arm;

an upper arm stay secured to said outer upper arm plate and having a hinge portion extending adjacent the elbow joint when secured on the arm;

a lower arm stay secured to said back lower arm plate and having a hinge portion extending adjacent the elbow joint when secured to the arm;

means for pivotally interconnecting the hinge portions of said upper and lower arm stays for pivotal motion about an axis corresponding substantially to the pivotal axis of the elbow joint when secured on the arm; and

a spring mounted at each end to a portion of said upper and lower arm stays and offset from the pivotal axis of said hinge portions thereof to generate a moment about the pivotal axis to urge the elbow joint into a degree of flexion desired.

17. The elbow brace of claim 16 wherein the hinge portions of said upper and lower arm stays are interconnected for pivotal motion about a polycentric axis.