Base drive and overlap protection circuit

• US 4,371,824 A
• Filed: 07/05/1979
• Issued: 02/01/1983
• Est. Priority Date: 07/05/1979
• Status: Expired due to Term

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Gritter, David J.
• Primary Examiner(s): Truhe, J. V.
• Assistant Examiner(s): Indyk, Eugene S.
• Application Number:
  US06/055,139
• Time in Patent Office: 1,307 Days
• Field of Search: 363/55-57, 363/79, 363/133-134, 363/139, 363/DIG. 1, 318/801, 318/802, 318/807-812, 318/341, 318/599, 318/681, 318/722, 318/723, 318/434, 318/635, 361/18
• US Class Current: 318/722
• CPC Class Codes: B60L 2220/12 Induction machines
• CPC Class Codes: B60L 50/51 characterised by AC-motors
• CPC Class Codes: H02P 23/0077 Characterised by the use of a particular software algorithm
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

An inverter (34) which provides power to an A. C. machine (28) is controlled by a circuit (36) employing PWM control strategy whereby A. C. power is supplied to the machine at a preselectable frequency and preselectable voltage. This is accomplished by the technique of waveform notching in which the shapes of the notches are varied to determine the average energy content of the overall waveform. Through this arrangement, the operational efficiency of the A. C. machine is optimized. The control circuit includes a microcomputer and memory element which receive various parametric inputs and calculate optimized machine control data signals therefrom. The control data is asynchronously loaded into the inverter through an intermediate buffer (38). A base drive and overlap protection circuit is included to insure that both transistors of a complimentary pair are not conducting at the same time. In its preferred embodiment, the present invention is incorporated within an electric vehicle (10) employing a 144 VDC battery pack (32) and a three-phase induction motor (18).

Claims

1. A base drive and overlap protection circuit comprising:

power switching means;

means operative to monitor current flow through said power switching means and to generate a negative current signal as a function thereof; and

gating means operative to receive said negative current signal, switch command signals from a control circuit and an enable signal from an enabling circuit, and to generate a switching signal in response thereto, said power switching means being operative to switch from a first state to a second state in response to said switching signal.

2. The circuit of claim 1, further comprising means operative to generate a complimentary base drive enabling signal as a function of said negative current signal and the voltage differential across said power switching means.

3. The circuit of claim 2, further comprising means operative to delay said complimentary base drive enabling signal for a predetermined period of time.

4. The circuit of claim 1, wherein said power switching means is conductive in said first state and nonconductive in said second state.

5. The circuit of claim 1, wherein said power switching means is conductive in one direction in said first state and conductive in both directions in said second state.

6. The circuit of claim 5, wherein said power switching menas comprises a power transistor connected in anti-parallel with a diode.

7. The circuit of claim 6, wherein said negative current signal is generated when forward current flows through said diode.

8. The circuit of claim 1, further comprising overcurrent latch means operative to interrupt generation of said switching signal when the current flow through said power switching means exceeds a predetermined value.

9. The circuit of claim 8, wherein said overcurrent latch means further operates to reset upon receipt of a subsequent switch command signal.

10. A base drive and overlap protection circuit for an inverter of the type having a plurality of complimentary power switching means arranged to reciprocally energize a common load in response to switch command signals generated by a control circuit, said base drive and overlap protection circuit comprising:

means operative to monitor current flow through said complimentary power switching means and to generate negative current signals as a function thereof;

means operative to monitor the voltage drop across said complimentary power switching means and to generate voltage sense signals as a function thereof;

means operative to generate distinct enabling signals for each said switching means as a function of said negative current signals and said voltage sense signals; and

gating means operative to selectively actuate one of said power switching means in response to receipt of enable signals from another of said switching means, said switch command signals and negative current signals, whereby at least one of said complimentary switching means is in a nonconductive state at all times.

11. The circuit of claim 10, further comprising means operative to delay generation of said enabling signals for a predetermined period of time.

12. The circuit of claim 10, wherein said power switching means is operative to switch from a first state to a second state in response to a switching signal from said gating means.

13. The circuit of claim 12, wherein said power switching means is conductive in said first state and nonconductive in said second state.

14. The circuit of claim 12, wherein said power switching means is conductive in one direction in said first state and conductive in both directions in said second state.

15. The circuit of claim 14, wherein said power switching means comprises complimentary power transistors, each connected in anti-parallel with a diode.

16. The circuit of claim 15, wherein said negative current signal is generated when forward current flows through one of said diodes.

17. The circuit of claim 10, further comprising overcurrent latch means operative to interrupt activation of said power switching means when the current flow through said power switching means exceeds a predetermined value.

18. A base drive and overlap protection circuit for an inverter of the type having first and second complimentary power switching means arranged to reciprocally energize a common load in response to switch command signals generated by a control circuit, said base drive and overlap protection circuit comprising:

means operative to monitor current flow through said first and second power switching means and to generate first and second negative current signals respectively as a function thereof;

means operative to monitor the voltage drops across said first and second power switching means and to generate first and second voltage sense signals respectfully as a function thereof;

means operative to generate a first enabling signal as a function of said first negative current signal and said first voltage sense signal;

means operative to generate a second enabling signal as a function of said second negative current signal and said second voltage sense signal;

first gating means operative to selectively actuate said first power switching means in response to receipt of said switch command signals, said first negative current signal and said second enabling signal; and

second gating means operative to selectively actuate said second power switching means in response to receipt of said switch command signals, said second negative current signal and said first enabling signal.

19. The circuit of claim 18, further comprising first overcurrent latch means operative to generate a first latch set signal when the current flowing through said first power switching means is less than a predetermined value, and further comprising second overcurrent latch means operative to generate a second latch set signal when the current through said second power switching means is less than another predetermined value.

20. The circuit of claim 19, wherein said first and second overcurrent latch means operate to reset open receipt of a subsequent switch command signal.

21. The circuit of claim 18, further comprising means operative to delay generation of said first and second enabling signals for a predetermined period of time.

22. An inverter for controlling a multi-phase A. C. machine comprising:

a control circuit operative to receive parametric inputs and generate switch command signals as a function thereof;

a complimentary pair of power transistors associated with each phase of said machine, each said pair operative to reciprocally energize said associated phase in response to said switch command signals;

current sensors operative to monitor the current flowing through each of the transistors and to generate corresponding negative current signals as a function thereof;

voltage level sensors operative to monitor the voltage drop across each of the transistors and to generate voltage sense signals as a function thereof;

means associated with each transistor operative to generate an enabling signal as a function of the corresponding negative current signal and voltage sense signal; and

gating means associated with each transistor operative to switch said associated transistor from a nonconductive state to a conducting state in response to receipt of;

said switch command signals;

the negative current singal from said associated transistor; and

the enabling signal from the compliment of said associated transistor.

23. A drivetrain adapted for use with an electric vehicle having at least one tractive wheel, said drivetrain comprising:

a D. C. power source;

a three-phase induction motor;

an inverter for providing a power input from said power source and a power output to each phase of said motor at a preselectable frequency and a preselectable voltage, said inverter comprising;

a control circuit operative to receive parametric inputs and generate switch command signals as a function thereof;

a complimentary pair of power transistors associated with each phase of said motor, each said pair operative to reciprocally energize said associated phase in response to said switch command signals;

current sensors operative to monitor the current flowing through each of the transistors and to generate corresponding negative current signals as a function thereof;

voltage level sensors operative to monitor the voltage drop across each of the transistors and to generate voltage sense signals as a function thereof;

means associated with each transistor operative to generate an enabling signal as a function of the corresponding negative current signal and voltage sense signal; and

gating means associated with each transistor operative to switch said associated transistor from a nonconducting state to a conducting state in response to receipt of;

said switch command signals;

the negative current signal from said associated transistor; and

the enabling signal from the compliment of said associated transistor.

24. A base drive and overlap protection circuit for an inverter of the type having complimentary power switching means arranged to reciprocally energize a common load in response to switch command signals generated by a control circuit, said base drive and overlap protection circuit comprising:

means operative to monitor current flow through said complimentary power switching means and to generate negative current signals as a function thereof;

means operative to monitor the voltage drop across said complimentary power switching means and to generate voltage sense signals as a function thereof;

means operative to generate enabling signals as a function of said negative current signals and said voltage sense signals;

gating means operative to selectively actuate said power switching means in response to receipt of said switch command signals, negative current signals and enable signals, whereby at least one of said complimentary switching means is in a nonconductive state at all times; and

overcurrent latch means operative to interrupt activation of said power switching means when the current flow through said power switching means exceeds a predetermined value, and to reset upon receipt of a subsequent switch command signal.

25. The circuit of claim 24, further comprising means operative to delay generation of said enabling signals for a predetermined period of time.

26. The circuit of claim 24, wherein said power switching means is operative to switch from a first state to a second state in response to a switching signal from said gating means.

27. The circuit of claim 26, wherein said power switching means is conductive in said first state and nonconductive in said second state.

28. The circuit of claim 26, wherein said power switching means is conductive in one direction in said first state and conductive in both directions in said second state.

29. The circuit of claim 28, wherein said power switching means comprises complimentary power transistors, each connected in anti-parallel with a diode.

30. The circuit of claim 29, wherein said negative current signal is generated when forward current flows through one of said diodes.