Combine data center

• US 4,376,298 A
• Filed: 08/06/1980
• Issued: 03/08/1983
• Est. Priority Date: 08/06/1980
• Status: Expired due to Term

• Current Assignee: Dickey-John Corporation (Churchill Industries, Inc.)
• Original Assignee: Dickey-John Corporation (Churchill Industries, Inc.)
• Inventors: Lord, John J., Sokol, David G., Beams, David M., Whitaker, Roger B.
• Primary Examiner(s): Gruber, Felix D.
• Application Number:
  US06/175,906
• Time in Patent Office: 944 Days
• Field of Search: 364/551, 364/579, 364/580, 340/52 F, 340/684, 340/517-526, 56/10.2, 56/DIG. 15
• US Class Current: 701/34
• CPC Class Codes: A01D 41/127 Control or measuring arrangements specially adapted for combines

Abstract

A modular monitoring and control system is provided for an agricultural machine such as a combine. The system includes an executive processing unit which is capable of cooperating with one or more monitoring and/or control modules, which module may be added to or deleted from the system for performing monitoring and control functions as desired by a particular operator. Conveniently, a video display unit provides alphanumeric display information to the operator regarding both the monitored and controlled functions of the combine machine as well as instructional messages for purposes of calibrating the monitoring and control system for operation with a particular combine. Moreover, the operator may select for a display in alphanumeric form suitable instructional information regarding any malfunctions of the combine and counter during operation and instructions for the correction thereof.

Claims

1. In a monitoring system for an agricultural machine including a plurality of sensors for detecting a plurality of machine functions and for producing corresponding sensor signals, said monitoring system including monitoring circuit means responsive to said sensor signals for producing indication signals corresponding to said plurality of machine functions, the improvement comprising:

diagnostic means coupled with said monitoring circuit means and comprising diagnostic memory means for containing data corresponding to the expected range of values of each of said sensor signals if produced by a properly functioning sensor and comparing means coupled with said monitoring circuit means and with said diagnostic memory means for comparing the expected range of values of each sensor signal with its actual value and for producing a failure signal in the event of a predetermined comparison therebetween, said monitoring circuit means including means responsive to said failure signal for producing indication signals corresponding to a failure of a corresponding sensor.

2. The improvement of claim 1 wherein a plurality of cable means respectively coupling said sensors with said monitoring circuit means, said diagnostic memory means also containing data corresponding to expected values of said sensor signals received over properly functioning cables, said comparing means further comparing said expected value for each sensor signal with its actual and producing a further failure signal in response to a predetermined comparison therebetween, said monitoring circuit means being further responsive to said further failure signal for producing indication signals corresponding to failure of a corresponding cable means.

3. The improvement according to claim 1 or claim 2 and further including display means and display driving means responsive to said indication signals for causing said display means to produce an observable display corresponding to said indication signals.

4. The improvement according to claim 3 wherein said display means comprises a video display capable of displaying a plurality of lines of alphanumeric information.

5. The improvement according to claim 4 wherein said memory means further contains data corresponding to values of said sensor signals expected in response to one or more different possible modes of failure of each sensor, and data corresponding to failure mode information specifically identifying each sensor and a plurality of failure modes thereof and corresponding instructional information for the correction of each said failure mode, and wherein said comparing means further compares each sensor signal with the data corresponding to one or more different possible failure modes thereof and upon a predetermined comparison therebetween causes said memory means to feed the corresponding failure mode information and instructional information to said display driving means for alphanumeric display thereof on said video display.

6. The improvement according to claim 4 wherein said memory means further contains data corresponding to values of said sensor signals expected in response to open-circuit and short-circuit conditions of the associated cable means and failure mode information specifically identifying a short-circuit or open-circuit condition for each said cable means and instructional information for the correction thereof, and wherein said comparing means compares the cable failure mode information with said sensor signals and upon a predetermined comparison therebetween causes said memory means to feed the corresponding open-circuit or short-circuit information and instructional information to said display driving means for alphanumeric display thereof on said video display.

7. The improvement according to claim 4 further including calibrating means coupled with said monitoring circuit means including calibration memory means for containing data corresponding to instructional information for calibrating said monitoring system for use with a particular machine having given characteristics, and means for actuating said display driving means to select said data corresponding to the calibration instructions and to display said instructions in alphanumeric form on said video display.

8. In a monitoring system for an agricultural machine including a plurality of sensor means for detecting a plurality of machine functions and for producing corresponding sensor signals, said monitoring system including monitoring circuit means responsive to said sensor signals for producing indication signals corresponding to said plurality of machine functions, the improvement comprising:

video display means capable of displaying a plurality of lines of alphanumeric information, memory means containing calibration data corresponding to instructions for the calibration of said monitoring system for operation with a particular machine, and display driving means responsive to said calibration data for causing said video display means to display said instructions in alphanumeric form, wherein said agricultural machine comprises a combine, and wherein said plurality of sensor means include load sensor means for sensing the operation of one or more parts of said combine which are variably loaded during the combining operation and ground speed sensor means for sensing the ground speed of said combine, and further including load control circuit means for adjusting the ground speed of the combine in accordance with a predetermined relationship between the operation of said variably loaded combine parts and said ground speed so as to control the load imposed upon said one or more variably loaded combine parts, said calibration data including data corresponding to operations for calibrating said load control means for operation with a particular combine having particular operating characteristics, and automatic calibration means responsive to said calibration data for calibrating said load control means for operation of said particular combine.

9. A modular monitoring and control system for an agricultural machine comprising;

data bus means, executive monitoring and control means responsive to data received from said data bus means for producing indication signals corresponding to said data, at least one monitoring module means including input means for receiving sensor signals from sensor means which detect operating conditions of said agricultural machine and produce corresponding sensor signals and signal converting means for converting said sensor signals to data usable by said executive monitoring and control means, said monitoring module means being capable of being coupled with said data bus means for bidirectional transfer of data with said executive monitoring and control means, said executive monitoring and control means including a central processing unit capable of operating in a predetermined cycle for individually and sequentially interrogating each of a plurality of said monitoring module means to receive the data therefrom, and each of said monitoring module means including memory means containing data identifying that monitoring module means and the functioning thereof including data identifying the portions of said predetermined cycle during which that monitoring module is to be interrogated by said central processing unit, a plurality of similar monitoring module means being selectively capable of being coupled with said data bus means to form, together with said executive monitoring and control means, a monitoring and control system comprising a desired number of monitoring module means.

10. In a monitoring system for a combine including a plurality of sensor means for sensing the operation of one or more combine parts which are variably loaded during the combining operation and ground speed sensor means for sensing the ground speed of said combine, and a load control circuit means for adjusting the ground speed of the combine in accordance with a predetermined relationship between the operation of the variably loaded parts and the ground speed of the combine, the improvement comprising an automatic load calibration system for calibrating the operation of said load control means for a particular combine having particular operating characteristics and comprising memory means containing calibration data corresponding to calibration operations for use in calibrating said load control means for operation with a particular combine and automatic calibrating means responsive to said calibration data and to said sensors for calibrating said load control means.

11. A modular monitoring and control system for a combine comprising:

data bus means, executive monitoring and control means responsive to data received from said data bus means for producing indication signals corresponding to said data, monitoring module means including input means for receiving sensor signals from sensor means which detect operating conditions of said combine and produce corresponding sensor signals and signal converting means for converting said sensor signals to data usable by said executive monitoring and control means, said monitoring module means being capable of being coupled with said data bus means for bidirectional transfer of data with said executive monitoring and control means, and monitoring and control module means including means for receiving sensor signals from sensor means which respond to at least one controllable combine function for producing corresponding sensor signals, second signal converting means for converting said sensor signals to data usable by said executive monitoring and control means and output circuit means for delivering control signals for said controllable combine functions, said monitor and control module means being capable of being coupled with said data bus means for bidirectional transfer of data with said executive monitoring and control means, said monitoring module means and said monitor and control module means being capable of being coupled with said data bus means to form, together with said executive monitoring and control means, a monitoring and control system comprising a desired number of module means.

12. A modular monitoring and control system according to claim 11 and wherein said monitor and control module means include intelligent monitor and control module means comprising input means for receiving sensor signals from sensor means which detect at least one controllable combine function and processing means operable independently of said executive monitoring and control means for processing said sensor signals to derive control signals for controlling said controllable combine function and output means for delivering said control signals to said combine, said signal processing means further converting said sensor signals into data usable by said executive monitoring and control circuit means, said intelligent monitor and control module means being couplable with said data bus means for delivering said data to said executive monitoring and control circuit means.

13. A modular monitoring and control system according to claim 12 and further including display means and display driver means responsive to said indication signals produced by said executive monitoring and control means for producing an observable display corresponding to the operation of the monitored functions of said combine.

14. A modular monitoring system according to claim 11 and further including a diagnostics module comprising memory means containing data corresponding to a plurality of failure modes of each of said plurality of sensor means and to corresponding instructional information for the correction of each said failure mode, and wherein said executive monitoring and control means includes comparing means for comprising the data corresponding to each sensor signal with selected data from said memory means and upon a predetermined comparison therebetween causes said memory means to feed the data corresponding to failure mode information and instructional information to said monitoring and control means for production of indication signals corresponding thereto.

15. A modular monitoring and control system according to claim 11 wherein said executive monitoring and control means comprises a central processing unit operating in a predetermined cycle for individually and sequentially interrogating each of said modules to receive the data therefrom.

16. A modular monitoring and control system according to claim 15 wherein each of said module means includes memory means containing data identifying that module and the functioning thereof including data identifying the portions of said predetermined cycle during which said module is to be interrogated by said central processing unit.

17. A modular monitoring and control system according to claim 14 wherein said executive monitoring and control means comprises a central processing unit and wherein each of said monitoring module means, said monitoring and control module means and said diagnostic module means includes module memory means for identification of the module and its operation and wherein said central processing means operates in a predetermined cycle for interrogating each module and receiving the data therefrom, said module memory means further including information for controlling said cycle of operation, and wherein said cycle includes portions interruptable by operator selection of said diagnostics module.

18. A modular monitoring and control system according to claim 12 wherein said monitoring module means includes a machine parameters module including input means for receiving sensor signals from sensor means which detect operating parameters of the combine engine and produce corresponding sensor signals, a grain loss module including input means for receiving sensor signals from grain loss sensor means which produce grain loss signals corresponding to the grain loss during the combining operation, and a shaft monitor module including input means for receiving sensor signals from sensor means for detecting the rotational speed of a plurality of rotating members in said combine and producing a corresponding rotation signal wherein said intelligent monitor and control module means includes a load control module including input means for receiving sensor signals from a plurality of sensor means which are responsive to the operation of combine parts which are variably loaded during combine operation and produce corresponding load signals and from a ground speed sensor responsive to the ground speed of the combine for producing a corresponding ground speed signal, said signal processing means being responsive to said load signals and said ground speed signal for producing an output control signal to regulate the ground speed of the combine in accordance with a preselected desired load.

19. A monitoring system for an agricultural machine including a plurality of sensors for detecting a plurality of machine functions and for producing corresponding sensor signals, said monitoring system comprising:

executive monitoring and control means responsive to data derived from said sensor signals for producing data corresponding to indications of said plurality of machine functions, video display means capable of displaying a plurality of lines of alphanumeric information, display driving means responsive to said indication signals for causing said video display means to produce an observable display corresponding to said indication signals, diagnostic memory means containing data corresponding to values of said sensor signals expected in response to a plurality of failure modes of each sensor and data corresponding to failure mode information identifying each sensor and a plurality of failure modes thereof and corresponding instructional information for the correction of each said failure mode, comparing means coupled with said diagnostic memory means and with said executive monitor and control means for comparing the expected values with the actual values of the sensor signals and upon a predetermined comparison therebetween for selecting the data corresponding to failure mode information and instructional information from said diagnostic memory for delivery to said display driving means for alphanumeric display thereof on said video display means, calibration memory means coupled with said executive monitoring and control means for containing data corresponding to instructional information for calibration of said monitoring system for use with a particular machine having given characteristics and means for actuating said display driving means to select said data corresponding to calibration instructional information and for displaying said instructions in alphanumeric form on said video display, and wherein said executive monitoring and control means includes actuating means accessible to an operator for selecting one of said data corresponding to indications of said plurality of machine functions, said data corresponding to failure mode and instructional information, or said data corresponding to calibration instructional information for display on said video display means.

20. A monitoring system according to claim 19 wherein said last mentioned means includes operator accessible control means comprising no more than two independently actuatable control members for selecting among a plurality of predetermined screens of alphanumeric display, including a plurality of display screens corresponding to said indication signals, a plurality of display screens corresponding to said failure mode information and corrective instructional information and a plurality of display screens corresponding to said calibration instructional information.

21. A monitoring and control system for an agricultural machine including a plurality of sensors for detecting a plurality of machine functions and for producing corresponding sensor signals, said monitoring and control system including executive monitoring and control means responsive to input data for producing display signals, a video display capable of displaying a plurality of lines of alphanumeric information in response to said display signals, memory means containing calibration data corresponding to operations for the calibration of said monitoring and control system for operation with a particular machine and coupled with said executive monitor and control means for display of said calibration data, automatic load calibration means for calibrating the operation of one or more combine parts which are variably loaded during the combining operation and responsive to said calibration data and to selected ones of said sensors for calibrating load control means for control of the operation of said variably loaded combine parts, monitoring module means capable of being coupled with said executive monitor and control means and including means responsive to selected ones of said sensors for converting said sensor signals to data usable by said executive monitor and control means, and control module means capable of being coupled with said executive monitor and control means and including means responsive to selected ones of said sensors for converting said sensor signals to data usable by said executive monitor and control means and diagnostic means including diagnostic memory means for containing failure data corresponding to the expected range of values of each of said sensor signals if produced by a properly functioning sensor and capable of being coupled with said executive monitor and control means for comparing the expected range of values of each sensor signal with its actual value and for producing failure data in the event of a predetermined comparison therebetween for display of corresponding failure and diagnostic information.