Electric-machine stator bar winding

• US 4,385,254 A
• Filed: 05/27/1981
• Issued: 05/24/1983
• Est. Priority Date: 05/27/1981
• Status: Expired due to Fees

• Current Assignee: Anatoly D. Ignatiev, Boris D. Vakser, Garri M. Khutoretsky, Izrail A. Ptakul, Jury L. Presnov, Viktor O. Kogan, Zakhar M. Gurevich
• Original Assignee: Anatoly D. Ignatiev, Boris D. Vakser, Garri M. Khutoretsky, Izrail A. Ptakul, Jury L. Presnov, Viktor O. Kogan, Zakhar M. Gurevich
• Inventors: Khutoretsky, Garri M., Gurevich, Zakhar M., Ptakul, Izrail A., Ignatiev, Anatoly D., Kogan, Viktor O., Presnov, Jury L., Vakser, Boris D.
• Primary Examiner(s): Gonzales, John
• Application Number:
  US06/267,474
• Time in Patent Office: 727 Days
• Field of Search: 310/260, 310/270, 174/138 E, 174/138 F
• US Class Current: 310/260
• CPC Class Codes: H02K 3/38 around winding heads, equalising connectors, or connections thereto
• CPC Class Codes: H02K 3/505 for large machine windings, e.g. bar windings H02K3/51 takes precedence

Abstract

Disclosed is an electric-machine stator bar winding provided with an arrangement for electric insulation of end connections of extreme bars of different phase winding groups, that comprises box-type dielectric screens encompassing said connections. Each of the screens is built up of channel-shaped members made from a thermosetting material and having bent end portions. These members are so installed that adjacent walls of a pair of the screens in one interphase region of the end windings, lying in the radial planes of the stator are formed by adjoining walls of the angle-shaped members, the walls of the screens which are opposite to the adjoining walls are formed by the walls of the channel-shaped members, whereas the walls of the screens, lying in the tangential planes of the stator are formed by the flanges of the channel-shaped and angle-shaped members, the bent end portions of these members adjoining a part of involume sections of the bar end portions. The end windings have members used for tangential fastening of the bar end portions, which members are made from an electrically insulating moulding material, arranged in the interphase regions, and entering the regions of arrangement of the involute sections of the bars.

Claims

1. An electric-machine stator bar winding whose bar end portions have involute and straight-line sections and which comprises in the end windings:

an arrangement for electrical insulation of end connections of extreme bars included in different phase groups of said bar winding,

said end connections being separated from one another by interphase regions,

said arrangement for the electrical insulation comprising a plurality of box-type dielectric screens encompassing each one of said end connections,

said box-type dielectric screens being installed in pairs in such a manner that, in each of said interphase regions, said box-type dielectric screens have adjacent walls lying in the radial planes of the electric-machine stator,

each of said box-type dielectric screens being built up by angle-shaped and channel-shaped members made from an electrically insulating thermosetting material,

said angle-shaped and channel-shaped members being installed in such a manner that each of said adjacent walls of each of said pairs of said box-type dielectric screens is formed by adjoining walls of said angle-shaped members, wherein a wall of each of said box-type dielectric screens, lying in the radial plane of said electric-machine stator, but lying opposite to said adjacent walls, is formed by the wall of said channel-shaped member, whereas an inner wall and an outer wall of each of said box-type dielectric screens lie in the tangential planes of said electric-machine stator, and each of said walls is formed by one flange of said channel-shaped member and a flange of said angle-shaped members adjoining each other with an overlap,

each of said angle-shaped and channel-shaped members having bent end parts,

said bent end parts of said angle-shaped and channel-shaped members extending along said involute sections of said extreme bars and adjoining the surface thereof, and

a plurality of members for tangential fastening of said end portions of said bars,

each of said tangentially fastening members being made from an electrically insulating moulding material,

each of said tangentially fastening members adjoining a portion of the surface of said adjacent walls of said box-type dielectric screens in said pairs thereof and a portion of the surface of involute sections of said end portions of the extreme bars of said winding.

2. An electric-machine stator bar winding as defined in claim 1, wherein the total length of overlap of said flanges of said channel-shaped and angle-shaped members of said inner or outer walls of each of said box-type dielectric screens, and the length of said portion of each of said involute section of said extreme bar that is adjoined by said bent part of said channel-shaped and angle-shaped members, expressed in millimeters, are numerically equal to at least 2.5 U_r, where U_r is the rated voltage of the electric machine, expressed in kilovolts.

3. An electric-machine stator bar winding as defined in claim 1, wherein said tangentially fastening members enter said region of said involute sections of said end portions of said extreme bars to a length equal to 5 to 10 percent of the length of this region.

4. An electric-machine stator bar winding as defined in claim 2, wherein said tangentially fastening members enter said region of said involute sections of said end portions of said extreme bars to a length equal to 5 to 10 percent of the length of this region.

5. An electric-machine stator bar winding as defined in claim 1, further comprising sealing and means for sealing said overlapping sections of said flanges of said channel-shaped and angle-shaped members of said box-type dielectric screens, said sealing means comprising a layer of a moulding, setting, thermosetting compound applied to the surface of said inner and outer walls of said box-type dielectric screens and to edges of said flanges.

6. An electric-machine stator bar winding as defined in claim 3, further comprising sealing means for sealing said overlapping sections of said flanges of said channel-shaped and angle-shaped members of said box-type dielectric screens, said sealing means comprising a layer of a moulding, setting, thermosetting compound applied to the surface of said inner and outer walls of said box-type dielectric screens and to edges of said flanges.

7. An electric-machine stator bar winding as defined in claim 4, further comprising sealing means for sealing said overlapping sections of said flanges of said channel-shaped and angle-shaped members of said box-type dielectric screens, said sealing means comprising a layer of a moulding, setting, thermosetting compound applied to the surface of said inner and outer walls of said box-type dielectric screens and to edges of said flanges.

8. An electric-machine stator bar winding as defined in claim 1, wherein said channel-shaped and angle-shaped members used to build up said box-type dielectric screens are made from a thermosetting material incorporating mica and having dielectric properties essentially similar to the dielectric properties of the basic insulation of said bars of said winding.

9. An electric-machine stator bar winding as defined in claim 6, wherein said channel-shaped and angle-shaped members used to build up said box-type dielectric screens are made from a thermosetting material incorporating mica and having dielectric properties essentially similar to the dielectric properties of the basic insulation of said bars of said winding.

10. An electric-machine stator bar winding as defined in claim 7, wherein said channel-shaped and angle-shaped members used to build up said box-type dielectric screens are made from a thermosetting material incorporating mica and having dielectric properties essentially similar to the dielectric properties of the basic insulation of said bars of said winding.

11. An electric-machine stator bar winding as defined in claim 8, wherein said channel-shaped and angle-shaped members used to build up said box-type dielectric screens are made from mica impregnated electrical insulating tape incorporating 26 to 40 percent of mica with the use of epoxidized-novolac binders.

12. An electric-machine stator bar winding as defined in claim 8, wherein said channel-shaped and angle-shaped members used to build up said box-type dielectric screens are made from mica impregnated electrical insulating tape incorporating at least 28 percent of mica with the use of epoxidized-polyester compounds as binders.

13. An electric-machine stator bar winding as defined in claim 9, wherein said channel-shaped and angle-shaped members used to build up said box-type dielectric screens are made from mica impregnated electrical insulating tape incorporating 26 to 40 percent of mica with the use of epoxidized-novolac binders.

14. An electric-machine stator bar winding as defined in claim 9, wherein said channel-shaped and angle-shaped members used to build up said box-type dielectric screens are made from mica impregnated electrical insulating tape incorporating at least 28 percent of mica with the use of epoxidized-polyester compounds as binders.

15. An electric-machine stator bar winding as defined in claim 10, wherein said channel-shaped and angle-shaped members used to build up said box-type dielectric screens are made from mica impregnated electrical insulating tape incorporating 26 to 40 percent of mica with the use of epoxidized-novolac binders.

16. An electric-machine stator bar winding as defined in claim 10, wherein said channel-shaped and angle-shaped members used to build up said box-type dielectric screens are made from mica impregnated electrical insulating tape incorporating at least 28 percent of mica with the use of epoxidized polyester compounds as binders.