Low voltage sensor for dryer

• US 4,385,452 A
• Filed: 06/03/1981
• Issued: 05/31/1983
• Est. Priority Date: 06/03/1981
• Status: Expired due to Term

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Getz, Edward H., Deschaaf, Clifford L.
• Primary Examiner(s): Schwartz, Larry I.
• Application Number:
  US06/270,130
• Time in Patent Office: 727 Days
• Field of Search: 34/45, 34/46, 34/48, 34/53, 34/55
• US Class Current: 34/562
• CPC Class Codes: D06F 2103/00 Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
• CPC Class Codes: D06F 2103/10 expressed as capacitance or resistance
• CPC Class Codes: D06F 2103/44 Current or voltage
• CPC Class Codes: D06F 2105/62 Stopping or disabling machine operation
• CPC Class Codes: D06F 34/18 Condition of the laundry, e.g. nature or weight
• CPC Class Codes: D06F 58/38 of drying, e.g. to achieve the target humidity
• CPC Class Codes: G05D 22/02 characterised by the use of electric means

Abstract

A fabric treating apparatus, such as a domestic clothes dryer, is provided with a microcomputer controlled circuit and a sensor system which cooperates to terminate a fabric treatment operation when the fabric reaches the desired condition. A conductivity sensor senses the moisture content of the fabric within the drying zone. A sensing circuit electrically connected to the sensor generates a voltage level proportional to the moisture condition sensed. The microcomputer reads the voltage level at spaced intervals in time and generates a valid wet signal whenever a given consecutive number of readings indicate a wet condition of the fabric within the drying zone. A counter within the microcomputer counts pulses from a source of timing signals and is repeatedly terminated and restarted whenever a valid wet signal is generated. The fabric drying operation is terminated upon the accumulation of a preselected count in the counter such that the termination coincides with an optimum dryness condition.

Claims

1. A control circuit for use in a dryer during a drying operation comprising:

a source of timing pulses;

a resettable counter arranged to be incremented in accordance with said timing pulses;

moisture sensing means operative to sense the moisture content of a clothes load and reset said counter at a rate proportional to the sensed moisture content;

said moisture sensing means comprising conductivity sensing means arranged to contact the fabric load;

comparator means arranged to compare the sensed conductivity against a predetermined value and to emit a low voltage level if said sensed conductivity is above said predetermined value and to emit a high voltage level if said sensed conductivity is below said predetermined value,

circuit means arranged to receive said voltage level and reset said counter if said voltage level is low; and

control logic means for terminating the drying operation upon accumulation of a preselected count in said counter.

2. The control circuit of claim 1, wherein said circuit means for receiving said comparator signal comprises a means for reading said voltage level at spaced intervals in time and means for resetting said counter upon detection of a valid signal, said valid signal including a given consecutive number of readings of said low voltage level indicating a sensed conductivity greater than said predetermined value.

3. The control circuit of claim 2, wherein said given consecutive number of readings represents approximately 128 milliseconds.

4. The control circuit of claim 1, wherein said moisture sensing means operates at low voltage levels.

5. The control circuit of claim 1, further including means for selectively adjusting said preselected count which must be accumulated to terminate said drying operation.

6. The control circuit of claim 1, further including an indexable memory circuit having a series of sequential states corresponding to a program of dryer operations;

and logic circuit means connected to said memory circuit for indexing the memory circuit and providing dryer control output signals in accordance with the state of said memory.

7. In a fabric treatment apparatus having means defining a fabric treatment zone and means for treating fabrics placed therein to a predetermined condition, a control for terminating said treatment operation comprising:

a source of timing signals;

a microcomputer counter means arranged to be incremented in accordance with pulses derived from said source of timing signals;

a low voltage sensing means associated with said fabric treatment zone for sensing a parameter related to said predetermined fabric condition and operative to reset said counter at a rate dependent upon the level of said sensed parameter;

said low voltage sensing means comprising

sensing means arranged to contact the fabric load;

comparator means arranged to compare the sensed parameter with a predetermined value and to emit a low voltage level signal if above and a high voltage level signal if below said predetermined value;

microcomputer means arranged to receive said signal and reset said counter if said sensed parameter is greater than said predetermined value; and

circuit means for terminating said fabric treatment operation in response to the accumulation of a preselected count in said counter means.

8. A method of controlling a fabric treating apparatus having a treatment zone and means for effecting at least one fabric treating operation, comprising the steps of:

(a) initiating a fabric treating operation;

(b) sensing a parameter related to the condition of the fabric within the treatment zone;

(c) generating a low signal when said sensed parameter is more than a predetermined amount, and otherwise generating a high signal;

(d) counting pulses from a source of timing signals on a counter;

(e) reading said signal at spaced intervals in time;

(f) generating a valid signal whenever a given consecutive number of said readings indicate a sensed parameter more than a predetermined amount;

(g) repeatedly terminating and restarting the count in the counter in response to the generation of said valid signal; and

(h) terminating the fabric treating operation upon the accumulation of a preselected count in the counter.

9. A method of controlling a fabric drying apparatus having a drying zone and means for effecting at least one fabric drying operation, comprising the steps of:

(a) initiating a fabric drying operation by flowing temperature conditioned air through a drying zone charged with a batch of fabrics to be dried;

(b) sensing the moisture content related to the condition of the fabric within the drying zone;

(c) generating a low voltage level when a wet condition is sensed;

(d) generating a high voltage level when a dry condition is sensed;

(e) counting pulses from a source of timing signals on a counter;

(f) reading said voltage level at spaced intervals of time;

(g) generating a valid wet signal whenever a given consecutive number of said readings indicate a wet condition of the fabric within the drying zone;

(h) repeatedly terminating and restarting the count in the counter in response to the generation of said valid wet signal; and

(i) terminating the fabric drying operation upon the accumulation of a preselected count in the counter,

whereby termination will coincide with an optimum dryness condition.

10. The method according to claim 9 further including the steps of:

(j) providing a sequence of digital function signals corresponding to a program of fabric treating functions; and

(k) controlling the energization of said fabric drying means in accordance with said signals.