Air filtering device

• US 4,385,911 A
• Filed: 01/22/1982
• Issued: 05/31/1983
• Est. Priority Date: 01/22/1982
• Status: Expired due to Fees

• Current Assignee: Ronco Acquisition Corporation (Ronco Brands, Inc.)
• Original Assignee: Ronco Teleproducts Incorporated
• Inventors: Backus, Alan L., Popeil, Ronald M.
• Primary Examiner(s): Nozick, Bernard
• Application Number:
  US06/341,681
• Time in Patent Office: 494 Days
• Field of Search: 55/316, 55/467, 55/323, 55/470-473, 55/482, 55/485, 55/504, 55/518, 55/529
• US Class Current: 96/131
• CPC Class Codes: B01D 46/10 Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces

Abstract

A compact air filtering device for filtering room air in the home or work environment constructed of a minimum number of unitary structural elements is disclosed, the device having a fan for drawing air through the device encased in detachably interlocked upper and lower enclosure members, one filter positioned on the upper fan enclosure member, and a housing detachably interlocked with the lower fan enclosure member enclosing the filter and the upper fan enclosure member. The device is adapted to receive additional filters identical in construction to the first filter by the addition of an intermediate housing member which increases the internal space within the device without any modification to any of the elements of the device.

Claims

1. An air filtering device adapted to convey air longitudinally therethrough from inlet means at the top thereof to outlet means at the base thereof, said air filtering device comprising:

(a) fan means generally at the base of said device for drawing air generally longitudinally through said device and expelling the air adjacent the base of said device through said outlet means;

(b) a unitary lower fan enclosure member and a unitary upper fan enclosure member encasing said fan means, said lower fan enclosure member having said outlet means therein and including first mating means, said lower fan enclosure member having second mating means, said second mating means being located adjacent said first mating means and laterally spaced exteriorly of said first mating means;

(c) said upper fan enclosure member having means for the passage of air therethrough and mating means for engaging said first mating means of said lower fan enclosure member for thereby encasing said fan means, said upper fan enclosure member and said lower fan enclosure member including means for locking together said upper and lower fan enclosure members;

3. The air filtering device of claim 1 wherein said upper fan enclosure member and said housing each have generally cylindrical lateral walls, said lateral wall of said housing having a diameter greater than the diameter of said lateral wall of said upper fan enclosure member whereby said housing is adapted to fit generally concentrically over said upper fan enclosure member to enclose said upper fan enclosure member and said filter.

4. The air filtering device of claim 1 wherein said filter is generally disc-shaped having first and second parallel faces through which the air flow passes.

5. The air filtering device of claim 1 wherein said inlet means includes a series of louver boards disposed parallel to the longitudinal axis of said device.

6. The air filtering device of claim 1 wherein said filter material comprises a bed of activated charcoal and a layer of thermoplastic foam material adjacent said bed.

7. The air filtering device of claim 1 wherein said upper and lower fan enclosure members and said housing have lateral peripheral walls generally cylindrical in cross section and said filter is elliptical in shape.

8. The air filtering device of claim 6 wherein the planar surface of said inlet means of said housing has a generally elliptical shape corresponding to the shape of said filter.

9. The air filtering device of claim 1, wherein:

(a) said housing comprises a unitary upper housing member and a unitary intermediate housing member, said inlet means being located in said upper housing member and said mating means for engaging said second mating means of said lower fan enclosure member being located on said intermediate housing member; and

(b) said upper housing member and said intermediate housing member respectively having mating means for interengaging said upper housing member and said intermediate housing member and means for interlocking said upper housing member and said intermediate housing member together.

10. The air filtering device of claim 1 or 8 and including:

(a) a plurality of filters contained within said device and arranged generally one above the other, the lowermost of said filters being positioned in said positioning means of said upper fan enclosure member, the uppermost of said filters being immediately adjacent said inlet means of said housing, said plurality of filters being disposed parallel to one another, each thereby being disposed at an angle with respect to the longitudinal axis of said device and the general direction of air flow through said device, the periphery of each of said filters extending to the interior wall of said housing; and

(b) filter stacking means for positioning and spacing said plurality of filters with respect to one another.

11. The air filtering device of claim 9 wherein said inlet means includes a series of louver boards disposed parallel to the longitudinal axis of said device.

12. The air filtering device of claim 9 wherein said filter material comprises a bed of activated charcoal and a layer of thermoplastic foam material adjacent said bed.

13. The air filtering device of claim 9 wherein each of said plurality of filters includes a filter material enclosure containing a filter material.

14. The air filtering device of claim 12 wherein said filter stacking means comprises means integrally formed on each of said filter material enclosures for positioning and spacing each said filter from the next adjacent of said filters.

15. The air filtering device of claim 13 wherein said plurality of filters are identical in structure.

16. The air filtering device of claim 13 wherein said plurality of filters are equidistantly spaced from one another.

17. The air filtering device of claim 13 wherein each said filter is generally disc-shaped having first and second parallel faces through which the air flow passes.

18. The air filtering device of claim 16 wherein said filter stacking means of each said filter comprises:

(a) a plurality of projections on one of said first and second faces disposed generally perpendicularly with respect to said one of said first and second faces, some of said projections each having a prong on the end thereof spaced from said one of said first and second faces; and

(b) prong receiving recesses in the other of said first and second faces for insertion of the prongs of the next adjacent filter with the projections of the next adjacent filter in abutting contact with the surface of said other of said first and second faces.

19. The air filtering device of claim 16 wherein each said filter is an elliptically-shaped disc and said filter stacking means are adapted to orient said plurality of filters so that said filters are staggered with respect to one another with the peripheries of said filters extending to the interior wall of said housing thereby defining a cylinder in overall configuration.

20. The air filtering device of claim 1 wherein:

(a) said lower fan enclosure member has a generally cylindrical lateral wall; and

(b) said first mating means and said second mating means of said lower fan enclosure member each comprise an annular shoulder lying in a plane generally perpendicular to the longitudinal axis of said device, said first mating means and said second mating means of said lower fan enclosure member facing in the same longitudinal direction with said first mating means of said lower fan enclosure member being located on the inside of said lateral wall of said lower fan enclosure member and said second mating means of said lower fan enclosure member being located on the outside of said lateral wall of said lower fan enclosure member with a longitudinally extending annular portion of said lateral wall separating said first and second mating means.

21. The air filtering device of claim 19 wherein:

(a) said upper fan enclosure member has a generally cylindrical lateral wall; and

(b) said mating means of said upper fan enclosure member comprises an annular shoulder located on said lateral wall of said upper fan enclosure member lying in a plane generally perpendicular to the longitudinal axis of said device and opposed to said first mating means of said lower fan enclosure member.

22. The air filtering device of claim 20 wherein said means for locking together said upper and lower fan enclosure members comprises:

(a) a plurality of laterally extending openings in said lateral wall of one of said upper and lower fan enclosure members and a corresponding number of longitudinally extending locking members extending from the other of said upper and lower fan enclosure members, each said locking member having a lateral protrusion thereon adapted to engage one of said openings.

23. The air filtering device of claim 19 wherein:

(a) said housing has a generally cylindrical lateral wall; and

,

(b) said mating means of said housing comprises an annular shoulder on said lateral wall of said housing lying in a plane generally perpendicular to the longitudinal axis of said device and opposed to said second mating means of said lower fan enclosure member.

24. The air filtering device of claim 22 wherein said means for locking together said housing and said lower fan enclosure member comprises:

(a) a plurality of laterally extending openings in one of said housing and said lower fan enclosure member and a corresponding number of longitudinally extending locking members extending from the other of said housing and said lower fan enclosure member, each said locking member having a lateral protrusion thereon adapted to engage one of said openings.

25. The air filtering device of claim 22 wherein said means for locking said housing and said lower fan enclosure member together comprises means for frictionally internegaging said housing and said lower fan enclosure member.

26. The air filtering device of claim 8 wherein:

(a) said lower fan enclosure member has a generally cylindrical lateral wall;

(b) said second mating means of said lower fan enclosure member comprises an annular shoulder lying in a plane generally perpendicular to the longitudinal axis of said device;

(c) said upper housing member and said intermediate housing member each have a generally cylindrical lateral wall;

(d) said mating means of said housing for engaging said second mating means of said lower fan enclosure member comprises shoulder means on said lateral wall of said intermediate housing member lying in a plane generally perpendicular to the longitudinal axis of said device and opposed to said second mating means of said lower fan enclosure member;

(e) said means for interengaging said upper housing member and said intermediate housing member comprises an annular shoulder on the wall of said upper housing member and an annular shoulder on the wall of said intermediate housing member opposed to said annular shoulder of said upper housing member, said annular shoulders of said upper housing member and said intermediate housing member each lying in a plane generally perpendicular to the longitudinal axis of said device, said annular shoulder on the wall of said upper housing member also being adapted to engage said second mating means of said lower fan enclosure member in the absence of said intermediate housing member.

27. The air filtering device of claim 25 wherein said means for interlocking said upper housing member and said intermediate housing member together comprises:

(a) a plurality of laterally extending openings in said upper housing member and a corresponding number of locking members longitudinally extending from said intermediate housing member, each said locking member of said intermediate housing member having a lateral protrusion thereon adapted to engage one of said openings.

28. The air filtering device of claim 26 wherein said means for locking said housing and said lower fan enclosure member together comprises:

(a) a plurality of locking shoulders lying in a plane generally perpendicular to the longitudinal axis of said device on the inside of said lateral wall of said intermediate housing member; and

(b) a corresponding number of locking members extending longitudinally from said lower fan enclosure member, each said locking member of said lower fan enclosure member having a lateral protrusion thereon adapted to engage one of said locking shoulders, said locking members on said lower fan enclosure member also being adapted to engage said laterally extending openings in said upper housing member in the absence of said intermediate housing member.

29. The air filtering device of claim 26 wherein said means for locking said housing and said lower fan enclosure member together comprises means on said intermediate housing member and said lower fan enclosure member for frictionally interengaging said intermediate housing member and said lower fan enclosure member.

30. The air filtering device of claim 25 wherein:

(a) said first mating means of said lower fan enclosure member comprises an annular shoulder lying in a plane generally perpendicular to the longitudinal axis of said device; and

(b) said first mating means of said lower fan enclosure member faces in the same longitudinal direction as said second mating means of said lower fan enclosure member with said first mating means of said lower fan enclosure member being located on the inside of said lateral wall of said lower fan enclosure member and said second mating means of said lower fan enclosure member being located on the outside of said lateral wall of said lower fan enclosure member with a longitudinally extending annular portion of said lateral wall separating said first and second mating means.

31. The air filtering device of claim 29 wherein:

(a) said upper fan enclosure member has a generally cylindrical lateral wall; and

,

(b) said mating means of said upper fan enclosure member comprises an annular shoulder located on said lateral wall of said upper fan enclosure member lying in a plane generally perpendicular to the longitudinal axis of said device and opposed to said first mating means of said lower fan enclosure member.

32. The air filtering device of claim 30 wherein said means for locking together said upper and lower fan enclosure members comprises:

(a) a plurality of laterally extending openings in said lateral wall of one of said upper and lower fan enclosure members and a corresponding number of locking members extending longitudinally from the other of said upper and lower fan enclosure members, each said locking member having a lateral protrusion thereon adapted to engage one of said openings.

33. The air filtering device of claim 30 wherein said generally cylindrical lateral wall of said intermediate housing member has a diameter greater than the diameter of said lateral wall of said upper fan enclosure member whereby said intermediate housing member is adapted to fit generally concentrically over said upper fan enclosure member.

34. The air filtering device of claim 1 wherein said filter positioning means comprises a recess in said upper fan enclosure member for receiving a portion of said filter and a longitudinally extending shoulder means projecting from said upper fan enclosure member adjacent said recess for engaging said filter.

35. The air filtering device of claim 33 wherein said filter has at the lateral periphery thereof a tab and said recess of said upper fan enclosure member includes a slot for receiving said tab.

36. The air filtering device of claim 33 wherein said filter is elliptical in shape and said portion of said filter received by said recess of said upper fan enclosure member comprises a portion of said filter adjacent said periphery of said filter at one of the points where the major axis of the ellipse formed by said filter passes through said periphery.

37. The air filtering device of claim 35 wherein said filter has a tab at the lateral periphery thereof at said one of the points where the major axis of the ellipse formed by said filter passes through said periphery, and said upper fan enclosure member recess includes a slot for receiving said tab.

38. The air filtering device of claim 9 wherein said filter positioning means comprises a recess in said upper fan enclosure member for receiving a portion of the lowermost of said filters and a longitudinally extending shoulder means projecting from said upper fan enclosure member adjacent said recess for engaging the lowermost of said filters.

39. The air filtering device of claim 37 wherein the lowermost of said filters has at the lateral periphery thereof a tab and said recess of said upper fan enclosure member includes a slot for receiving said tab.

40. The air filtering device of claim 37 wherein the lowermost of said filters is elliptical in shape and the portion of said lowermost filter received by said recess of said upper fan enclosure member comprises a portion of said lowermost filter adjacent said periphery of said lowermost filter at one of the points where the major axis of the ellipse formed by said lowermost filter passes through said periphery.

41. The air filtering device of claim 39 wherein said lowermost filter has a tab at the lateral periphery thereof at said one of the points where the major axis of the ellipse formed by said lowermost filter passes through said periphery, and said upper fan enclosure member recess includes a slot for receiving said tab.

42. The air filtering device of claim 9 wherein said upper and lower fan enclosure members and said housing have lateral peripheral walls generally cylindrical in cross section and each of said plurality of filters is elliptical in shape.

43. The air filtering device of claim 41 wherein the planar surface of said inlet means of said housing has a generally elliptical shape corresponding to the shape of said plurality of filters.

2. (d) a filter for filtering air being conveyed through said device, said filter having a filter material enclosure containing filter material;

(e) filter positioning means in said upper fan enclosure member for receiving and positioning said filter above said upper fan enclosure member and outside said upper and lower fan enclosure members at an angle with respect to the longitudinal axis of said device and the general direction of air flow through said device;

(f) a housing for enclosing said filter and said upper fan enclosure member, said housing having mating means for engaging said second mating means of said lower fan enclosure member thereby enclosing said filter and said upper fan enclosure member, said housing and said lower fan enclosure member including means for locking said housing and said lower fan enclosure member together; and

(g) said housing having said inlet means therein, said inlet means comprising a planar surface with port means therethrough, said planar surface being disposed in a plane at an angle with respect to the longitudinal axis of said device equal to said angle of said filter, said inlet means being immediately adjacent said filter, the periphery of said filter extending to the interior wall of said housing.