Laminated film

• US 4,386,130 A
• Filed: 09/25/1981
• Issued: 05/31/1983
• Est. Priority Date: 09/25/1980
• Status: Expired due to Fees

• Current Assignee: Toray Industries Incorporated
• Original Assignee: Toray Industries Incorporated
• Inventors: Ohshima, Keisuke, Hayashi, Kenji, Kobayashi, Shoji
• Primary Examiner(s): HERBERT JR, THOMAS
• Application Number:
  US06/305,856
• Time in Patent Office: 613 Days
• Field of Search: 428/461, 428/472, 428/432, 428/433, 428/701, 428/458, 428/215, 428/216, 428/463, 428/464, 427/108, 427/109
• US Class Current: 428/215
• CPC Class Codes: B32B 15/043 of metal B32B15/01 takes precedence
• CPC Class Codes: B32B 15/08 of synthetic resin
• CPC Class Codes: B32B 2307/412 Transparent
• CPC Class Codes: B32B 2307/518 bi-axially
• CPC Class Codes: G02B 1/111 using layers comprising organic materials
• CPC Class Codes: Y10T 428/24967 Absolute thicknesses specified
• CPC Class Codes: Y10T 428/24975 No layer or component greater than 5 mils thick
• CPC Class Codes: Y10T 428/31681 Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
• CPC Class Codes: Y10T 428/31692 Next to addition polymer from unsaturated monomers
• CPC Class Codes: Y10T 428/31699 Ester, halide or nitrile of addition polymer
• CPC Class Codes: Y10T 428/31703 Next to cellulosic

Abstract

A laminated film which comprises (A) an organic polymer film, (B) a thin metal layer having a thickness of 30 to 500 A laminated on at least one surface of said organic polymer film, and (C) a transparent thin layer containing metal compounds and having a thickness of 0.02 to 0.3μ laminated on said thin metal layer (B). At least 60 wt. % of said transparent thin layer (C) comprises zirconium (Zr), silicon (Si) and oxygen, at least 60 molar % of metal elements in the above transparent thin layer (C) comprises zirconium (Zr) and silicon (Si) and molar ratio Zr/Si is in the range of 80/20 to 20/80.

Claims

1. In a laminated film having:

(A) an organic polymer film,

(B) a thin metal layer having a thickness of 30 to 500 A laminated on at least one surface of said organic polymer film,

(C) the improvement which comprises coating said thin metal layer with a transparent thin layer containing metal compounds and having a thickness of 0.02 to 0.3μ

laminated on said thin metal layer (B),

wherein at least 60 wt. % of said transparent thin layer (C) comprises zirconium, silicon and oxygen, and at least 60 molar % of metal elements in the above transparent thin layer (C) comprises zirconium and silicon in the range of molar ratio Zr/Si of 80/20 to 20/80, whereby said film shows significant increases in resistance against abrasion, light, weather, and heat.

2. A laminated film as recited in claim 1 wherein a transparent thin layer having a thickness of 0.02 to 0.3μ

and containing metal compounds is further interposed between said organic polymer film (A) and said thin metal layer (B).

3. A laminated film as recited in claim 1 or 2, wherein said organic polymer film (A) has a thickness of 6 to 1,000μ

and a transmittance of at least 40% in the wave length region of 400-2,000 nm.

4. A laminated film as recited in claim 1 or 2, wherein the organic polymer in said organic polymer film (A) is selected from the group consisting of homopolymers, copolymers of at least two compounds and mixtures of at least two compounds of polyesters such as polyethylene terephthalate, polybutylene terephthalate and polyethylene naphthalate, polyolefins such as polyethylene and polypropylene, polyamides such as nylon 6, nylon 66 and nylon 12, polycarbonates, polymethyl acrylate, polyvinyl chloride, polyvinylidene chloride, polysulfones, polyphenylene sulfide, polyphenylene oxide, polyether sulfones, polyacrylonitrile, polytetrafluoroethylene, polyamidoimide, polyimides, polyvinylalcohol and cellulose acetates.

5. A laminated film as recited in claim 1 or 2, wherein said organic polymer film (A) is a biaxially oriented film of an organic polymer selected from the group consisting of polyethylene terephthalate, polypropylene, polyamides, polycarbonates, polymethyl acrylate and polyimides.

6. A laminated film as recited in claim 1 or 2, wherein the metal in said thin metal layer (B) is selected from the group consisting of aluminum, copper, silver, gold, tin, zinc, iron, nickel, cobalt, palladium, titanium, zirconium, chromium, duralumin, Sterling silver, brass, bronze, white gold, stainless steel and nichrome having a bulk specific resistance of 10^-4 ohm.cm.

7. A laminated film as recited in claim 1 or 2, wherein said thin metal layer (B) has a thickness of 50 to 300 A.

8. A laminated film as recited in claim 1 or 2, wherein said transparent thin layer (C) has a visible ray transmittance of at least 60%.

9. A laminated film as recited in claim 1 or 2, wherein said transparent thin layer (C) has a thickness of 0.03 to 0.09μ

.

10. In a laminated film having:

(A) an organic polymer film,

(B) a thin metal layer having a thickness of 30 to 500 A laminated on at least one surface of said organic polymer film,

(C) the improvement which comprises coating said thin metal layer with a transparent thin layer containing metal compounds and having a thickness of 0.02 to 0.3μ

laminated on said thin metal layer (B),

wherein said transparent thin layer (C) is formed by applying a mixture of at least one of at least one of zirconium compounds of the general formula;

space="preserve" listing-type="equation">ZrX.sub.l (OR).sub.4-l

wherein R represents an alkyl group of 1-6 carbon atoms, X represents a group selected from β

-diketone compound and β

-keto ester compound, and l represents a integer of 0-4 and at least one of silicon compounds of the general formula;

space="preserve" listing-type="equation">SiY(OR).sub.l4-l

wherein R represents an alkyl group of 1-6 carbon atoms, Y represents an alkyl group of 1-6 carbon atoms, vinyl group of glycidoxy group and l represents an integer of 0-2 or the hydrolyzed mixture thereof to said thin metal layer (B) to form a coating layer and then heat-treating the coating layer.

11. A laminated film as recited in claim 10, wherein the zirconium compound is selected from the group consisting of zirconium acetylacetone compound, zirconium tetraalkoxides, zirconium trialkoxy-monoalkylacetoacetates, zirconium dialkoxy-dialkyl-acetoacetates, zirconium monoalkoxytrialkylacetoacetates and zirconium alkyl-acetyl-acetonate, and the silicon compound is selected from the group consisting of tetrabutoxysilane, tetraethoxysilane, methyltrimethoxysilane, methyltriethoxysilane, methyltributoxysilane, vinyltrimethoxysilane, γ

-methacryloxypropyltrimethoxysilane, phenyltrimethoxysilane, γ

-glycidoxypropyltrimethoxysilane, γ

-mercaptotrimethoxysilane, N-β

-aminoethylpropyltrimethoxysilane and γ

-glycidoxypropylmethyldiethoxysilane.

12. A laminated film as recited in claim 10, wherein a transparent thin layer having a thickness of 0.02 to 0.3μ

and containing metal compounds is further interposed between said organic polymer film (A) and said thin metal layer (B).

13. A laminated film as recited in claim 12, wherein the zirconium compound is selected from the group consisting of zirconium acetylacetone compound, zirconium tetraalkoxides, zirconium trialkoxy-monoalkylacetoacetates, zirconium dialkoxy-dialkyl-acetoacetates, zirconium monoalkoxy-trialkylacetoacetates and zirconium alkyl-acetylacetonate, and the silicon compound is selected from the group consisting of tetrabutoxysilane, tetraethoxysilane, methyltrimethoxysilane, methyltriethoxysilane, methyltributoxysilane, vinyltrimethoxysilane, γ

-methacryloxypropyltrimethoxysilane, phenyltrimethoxysilane, γ

-glycidoxypropyltrimethoxysilane, γ

-mercaptotrimethoxysilane, N-β

-aminoethylpropyltrimethoxysilane and γ

-glycidoxypropylmethyldiethoxysilane.