Element for the insulation of the outer wall of a building

• US 4,388,361 A
• Filed: 12/31/1980
• Issued: 06/14/1983
• Est. Priority Date: 12/31/1979
• Status: Expired due to Fees

• Current Assignee: Elio Vassalli
• Original Assignee: Elio Vassalli
• Inventors: Vassalli, Elio
• Primary Examiner(s): Epstein, Henry F.
• Application Number:
  US06/221,638
• Time in Patent Office: 895 Days
• Field of Search: 428/53, 428/192, 52/315, 52/589, 52/593, 52/595, 52/592, 156/304.1, 156/304.5
• US Class Current: 428/192
• CPC Class Codes: B29C 44/1233 the preformed parts being supported during expanding
• CPC Class Codes: B29L 2007/00 Flat articles, e.g. films or sheets B29L2024/00 takes precedence
• CPC Class Codes: B29L 2009/00 Layered products
• CPC Class Codes: B32B 5/20 foamed in situ
• CPC Class Codes: B32B 9/002 comprising natural stone or artificial stone
• CPC Class Codes: B32B 9/046 of foam
• CPC Class Codes: E04F 13/0878 the basic insulating layer comprising mutual alignment or interlocking means
• CPC Class Codes: Y10T 428/24777 Edge feature

Abstract

An insulating element for use in building walls comprises two rigid slabs preferably of brick, and interposed insulating material preferably of expanded polyurethane. The interposed insulation projects out along the periphery of the slabs and is embedded in a complementary recessed part in the insulation of the adjacent element, leaving an interval between the slabs which is filled with mortar in order to unite the slabs. Adjacent elements are pressed against each other during installation in order to reciprocally compress the insulation along the separation plane. The slabs are fed continuously, on edge, in spaced relation, between superposed conveyor belts, thereby to form a tunnel into which the polyurethane is fed and fills by expansion. The slabs are then cut apart by grinding and the insulation is cut along the midline of the slot thus produced, after which the elements are packaged.

Claims

1. Element for insulation of the external walls of a building, comprising two rigid slabs, and expanded polyurethane insulating material between the slabs which unites the slabs;

the insulating material between the two slabs projecting out from between both of the two rigid slabs of the element along one edge of the element and being recessed between both of the two rigid slabs of the element along the opposite edge of the element in such a manner as to leave an interspace on each side of the element between the periphery of the rigid slabs of one element and the periphery of the rigid slabs of the adjacent elements when the insulating material of said one element abuts the insulating material of said adjacent elements, so as to receive mortar to connect the rigid slabs together, said insulating material being laterally outwardly exposed to said mortar in said interspace.

2. Element as in claim 1, in which the two slabs are of fired brick.

3. Element as in claim 1, in which at least one of the slabs is open on the inside, with vertical openings to allow for evaporation of moisture of condensation.

4. Element as in claim 1, in which each slab has cutouts on the inside to promote its anchorage with the insulating material.

5. Element as in claim 1, which is rectangular and has top and bottom edges and vertical side edges, said insulating material projecting beyond said rigid slabs along one of said top and bottom edges and being recessed between said slabs along the other of said top and bottom edges to form horizontal tongue and groove connections between adjacent said elements vertically aligned, said insulating material projecting out from between both of the two rigid slabs along each of said vertical side edges to form butt joints between the insulating material of horizontally aligned said elements.