Battery monitoring and charger control system

• US 4,388,584 A
• Filed: 10/23/1981
• Issued: 06/14/1983
• Est. Priority Date: 10/23/1981
• Status: Expired due to Fees

• Current Assignee: Ernest A. Dahl, George H. Barry
• Original Assignee: Ernest A. Dahl, George H. Barry
• Inventors: Dahl, Ernest A., Barry, George H.
• Primary Examiner(s): Shoop, William M.
• Assistant Examiner(s): Ault, Anita M.
• Application Number:
  US06/314,319
• Time in Patent Office: 599 Days
• Field of Search: 320/31, 320/32, 320/33, 320/35, 320/36, 320/39, 320/40, 320/43, 320/47, 320/48, 340/636
• US Class Current: 320/126
• CPC Class Codes: G01R 31/3646 for indicating electrical conditions or variables, e.g. visual or audible indicators
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/484 for measuring electrolyte level, electrolyte density or electrolyte conductivity
• CPC Class Codes: H02J 7/007188 the charge cycle being controlled or terminated in response to non-electric parameters
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 320/21 State of charge of battery
• CPC Class Codes: Y10S 320/25 Optical coupler

Abstract

A battery cell controlled charging system, consisting of a display unit, battery cell probes, a battery charger and circuitry for controlling the charger, monitors the specific gravity, electrolyte level and temperature control of each cell in a multi-cell lead-acid battery and uses the information to automatically charge the battery when a cell or cells become out of specification while restricting overcharging which is damaging to cells.

Claims

1. A battery cell controlled automatic battery charging system which allows faster charging while simultaneously restricting overcharging to reduce cell damage, comprising:

a. a battery charging means operable to charge a bank of batteries;

b. a plurality of battery cell probes equal in number to the number of cells in the bank of batteries, one cell probe being provided for each battery cell, respectively;

c. a display means including electrical circuitry connected to said battery charging means;

d. each said battery cell probe being connected to said display means; and

, each said battery cell probe being operable to sense and monitor the condition of its respective battery cell and indicate by electrical signals to said display means whenever a cell is out of specification by being any of low in charge, overheated, and low in electrolyte;

e. a cell alarm means provided on each said battery cell probe to indicate to an operator each of said battery cells that is out of specification;

f. said display means and electrical circuitry being operable to visually display the condition of the most out of specification battery cell in the bank of batteries and also to provide a control signal to said battery charging means to cause said battery charging means to charge said bank of batteries whenever one of said probes indicates that a cell has a low charge;

said display means and electrical circuitry operable to cause said battery charging means to stop charging whenever a battery cell becomes overheated or low in electrolyte, whereby faster charging is allowed with reduced possibility of over charging and cell damage.

2. A system as in claim 1 wherein a power supply for said display means is provided from said bank of batteries.

3. A system as in claim 1 wherein said cell alarm means is an individual lamp means on each battery cell probe.

4. A system as in claim 1 wherein said battery cell probes are electrically connected to said display means via a two-wire bus.

5. A system as in claim 4 wherein said display means electrical circuitry comprises:

a. a power supply and a voltage regulator for supplying power to the system;

b. a pulse generator for supplying and periodically interrupting power to said two-wire bus to permit reply signals from said battery cell probes to indicate battery cell specifications;

c. circuitry for sampling the reply signal levels on said two-wire bus from said battery cell probes and converting the reply signal levels into logic levels which in turn provide control signals to said battery charging means.

6. A system as in claim 5 wherein the periodic interruption of power by said pulse generator is sensed by circuitry in said battery cell probes and various sensors in the tip of each said battery cell probe are activated during the periods of interruption to measure each cell condition, respectively, as to electrolyte level, temperature and specific gravity;

said measurements of cell condition being converted by said battery cell probe circuitry into signals which via said display means circuitry control said battery charging means and signals which control a cell alarm means on each respective battery cell probe.