Solar collector roof

• US 4,393,859 A
• Filed: 02/19/1980
• Issued: 07/19/1983
• Est. Priority Date: 02/19/1980
• Status: Expired due to Term

• Current Assignee: Steelox Systems, Inc. (Cornerstone Building Brands, Inc.)
• Original Assignee: Armco Inc. (Cleveland-Cliffs Steel Holding Corp.)
• Inventors: Mueller, Warren E., Marossy, Gabor
• Primary Examiner(s): Jones, Larry
• Application Number:
  US06/122,583
• Time in Patent Office: 1,246 Days
• Field of Search: 126/428, 126/429, 126/431, 126/444, 126/450, 47/17, 52/538, 52/588, 52/409, 52/412, 52/339, 52/538, 52/588, 52/409, 52/412
• US Class Current: 126/586
• CPC Class Codes: F24S 20/67 in the form of roof constructions in the form of shingles or tiles F24S20/69
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y02E 10/44 Heat exchange systems
• CPC Class Codes: Y10S 52/17 with transparent walls or roof, e.g. sunroom

Abstract

A solar roof for providing air heated by solar energy to the interior of a prefabricated building of the type having a relatively low pitched roof structure formed by a plurality of interlocking ribbed roof panels. A solar radiation transmissive glazing is attached between the roof panel ribs or other support members to form air passageways. A duct-like inlet plenum communicates with the inlet of each passageway for selectively directing air from inside or outside of the building passageways. A duct-like exhaust plenum communicates with the outlet of each passageway for directing heated air to the building interior. The roof surface may be provided with a darkened coating to increase the absorptivity of the surface and increase the collecting efficiency. The glazing material may be thin flexible solar radiation transmissive sheets or relatively rigid panels of solar radiation transmissive material. The solar roof may be retrofitted to an existing roof structure to provide supplemental solar heating capability.

Claims

1. In a building structure of the type having a roof construction including a plurality of spaced rafters supporting a plurality of spaced generally parallel transversely extending purlins and a plurality of interlocking rigid metallic roof panels positioned on and extending between said purlins, each of said panels having a central planar portion and a web extending upwardly along opposite edges of the planar portion, each of the webs being configured to interlock with a web of an adjoining panel to form a channel-like rib, said ribs extending in generally parallel fashion between the ridge and eave of the roof, the improvement in combination therewith comprising means for converting said roof construction to a solar collector for converting solar energy impinging thereon to thermal energy including:

glazing means defined by a solar radiation transmissive sheet overlying the outer surface of the roof construction in spaced relationship therewith and being supported by said ribs at spaced points to form a plurality of duct-like air passageways between the lower surface of the solar radiation transmissive sheet and the central planar portion of the roof panels, the sides of said air passageways being formed by the inside surfaces of the channel-like ribs adjoining said central planar portion, said air passageways extending generally between the eave and ridge of the roof structure;

means associated with the upper surface of said central planar portion for converting solar radiation impinging thereon to thermal energy within the air passageway;

means for attaching said solar radiation transmissive sheet to said ribs to maintain the sheet in spaced relationship with said central planar portion comprising an elongated hat section including a planar portion and leg portions depending downwardly from the outer edges of said planar portion, said sheet being secured between said hat section and said rib, the lower ends of said leg portions operating to space the sheet from the roof surface;

inlet means for introducing air into one end of the air passageway; and

outlet means for exhausting heated air from the opposite end of the air passageway for use in the building structure interior such that air moves in a single direction between inlet and outlet within said passageway in contact with the upper surface of the panel and the lower surface of the solar radiation transmissive sheet, whereby a solar collector may be formed by using the roof surface as the solar radiation absorbing surface.

2. The solar roof according to claim 1 wherein said metallic panel is coated with a material for increasing the absorptivity of said panel.

3. The solar roof according to claim 1 wherein said roof construction extends upwardly at a relatively low slope between an eave at its lowermost edge to a ridge at its uppermost edge, said ribs and said air passageway extending between said eave and said ridge.

4. The solar roof according to claim 3 wherein said inlet means is located adjacent said eave and said outlet means comprises a duct-like plenum extending along said ridge and communicating with said air passageway, said plenum including duct means for exhausting said heated air into said building interior.

5. The solar roof according to claim 4 including air moving means associated with said plenum.

6. The solar roof according to claim 3 including a plurality of upwardly sloping roof surfaces, each having upper edges meeting at said ridge.

7. The solar roof according to claim 3 wherein said roof extends upwardly at a pitch of no more than 1:

12.

8. The solar roof according to claim 1 wherein said glazing means comprises a pair of spaced parallel solar transmissive sheets.

9. The solar roof according to claim 1 wherein said glazing means comprises a thin flexible sheet.

10. The solar roof according to claim 9 wherein said glazing means includes a solar radiation transmissive sheet positioned in overlying spaced parallel relationship with said flexible sheet to create a dead air space between said sheets.

11. The solar roof according to claim 1 wherein said glazing means comprises a substantially rigid sheet.

12. The solar roof according to claim 11 wherein said hat section includes flange portions extending outwardly from the lower edge of said leg portion, the edges of said sheet resting upon and extending between said flange portions.

13. The solar roof according to claim 12 wherein said hat section comprises an elongated hat shaped spring clip attached to said rib and having downwardly directed spring-like legs pressing against the upper surface of said sheet.

14. The solar roof according to claim 11 including a leg portion directed downwardly from the central portion of said sheet for supporting said sheet from said roof surface.

15. The solar roof according to claim 1 wherein said attaching means comprises leg portions projecting downwardly from the outer edges of said sheet, the lower edges of said legs resting on said roof surface, and means attached to said rib for urging said leg portions against said roof surface.

16. The solar roof according to claim 1 wherein said glazing means comprises a flexible solar radiation transmissive sheet positioned in spaced non-parallel relationship with said roof surface.

17. The solar roof according to claim 16 wherein said sheet is bow-shaped.

18. The solar roof according to claim 1 wherein said glazing means comprises a flexible solar radiation transmissive sheet positioned in spaced parallel relationship with said roof surface.

19. The solar roof according to claim 1 including valve means associated with said inlet means, said valve means having a first position wherein only air from inside said building is introduced into said passageway, a second position wherein only air from outside said building is introduced into said passageway, and at least one other position wherein air from both inside and outside said building is introduced into said passageway.

20. The solar roof according to claim 1 including a plurality of said passageways, and wherein said inlet means includes a duct-like inlet plenum connecting said passageways and communicating with a source of air to be heated.

21. The solar roof according to claim 1 including means for thermally insulating said glazing means from said rib.

22. The solar roof according to claim 21 wherein said insulating means comprises a thermally insulating member positioned between said sheet and said rib.

23. The solar roof according to claim 1 including means for moving air through said air passageway from said inlet means to said outlet means and temperature sensing means positioned within said air passageway adjacent said outlet means for operating said air moving means when the temperature of the air within said air passageway adjacent said inlet means exceeds a predetermined temperature.

24. The building according to claim 1 including means for moving air between said inlet and outlet means through said air passageway.

25. The building according to claim 24 including thermostat means positioned within said air passageway adjacent said outlet means for operating said air moving means when the air temperature proximate said thermostat means exceeds a predetermined value.

26. The building according to claim 1 including a roof surface having a relatively low pitch, said inlet means being positioned adjacent the lower edge of said roof surface, said outlet means being positioned adjacent the upper edge of said roof surface.

35. The solar roof according to claim 1 wherein said hat section includes flange portions extending outwardly from the lower edge of said leg portions, said flanges operating to assist in spacing said sheet from said roof surface.

27. A method for constructing a solar roof to supply supplemental heated air to an existing building structure by retrofitting an existing conventional roof construction associated with the building of the type having a plurality of spaced rafters supporting a plurality of spaced generally parallel transversely extending metallic purlins and a plurality of interlocking rigid metallic roof panels positioned on and extending between said purlins, each of said panels having a central planar portion and a web extending upwardly along opposite edges of said planar portion, each of the webs being configured to interlock with a web of an adjoining panel to form a channel-like rib, said ribs extending in generally parallel fashion between the ridge and eave of the roof, said method comprising the steps of:

attaching to said ribs by means of a hat section including a planar portion and leg portions depending downwardly from the outer edges of the planar portion a solar radiation transmissive sheet such that the sheet is secured between the hat portion and the rib with the lower ends of the leg portions positioning the sheet in spaced overlying relationship with the outer surface of the roof construction to form a plurality of duct-like air passageways positioned between the lower surface of the solar radiation transmissive sheet and the central planar portion of the roof panels with the inside surfaces of the channel-like ribs adjoining the central planar portion of the roof panel forming the sides of the air passageway, said air passageways extending generally between the eave and ridge of the roof structure, the central planar portion of the panel serving as a solar radiation absorbing surface; and

supplying means for introducing air into one end of the air passageways and for removing heated air from the opposite end of the air passageways for use within the building structure interior such that air moves in a single direction between inlet and outlet within said passageway in contact with the upper surface of the panel and the lower surface of the solar radiation transmissive sheet.

28. The method according to claim 27 including the step of coating said roof surface with a material to increase the absorptivity of the roof surface.

29. The method according to claim 27 wherein said roof is of the type having an upwardly sloping surface, including the step of introducing unheated air into said air passageway adjacent the lower edge of said roof surface, and removing heated air from said air passageway adjacent the upper edge of said roof surface.

30. The method according to claim 27 including the step of providing a hollow duct-like air plenum adjacent the upper edge of said roof surface for receiving heated air removed from said air passageway and distributing said heated air to the interior of said building structure.

31. The method according to claim 27 including the step of providing means for moving air from said air introducing means to said air removing means.

32. The method according to claim 31 including the step of operating said air moving means.

33. The method according to claim 32 wherein said air moving means is operated only when the air temperature within said air passageway adjacent said outlet means exceeds a predetermined value.

34. The method of claim 27 including the step of selectably introducing air from inside or outside of said building or both.