Speed control circuit for electric motor

• US 4,394,606 A
• Filed: 11/21/1980
• Issued: 07/19/1983
• Est. Priority Date: 11/21/1979
• Status: Expired due to Term

• Current Assignee: Dupro AG Industriestrasse Ch-8590 Romanshorn
• Original Assignee: Dupro AG
• Inventors: Woerwag, Peter
• Primary Examiner(s): Truhe, J. V.
• Assistant Examiner(s): Moose, Richard M.
• Application Number:
  US06/209,154
• Time in Patent Office: 970 Days
• Field of Search: 318/332, 318/317, 318/339, 318/341, 318/342, 318/345 R, 318/345 A, 318/345 B, 318/345 D, 318/345 M, 318/434, 318/729, 318/798, 318/805, 318/807, 318/809 , 318/812, 361/23, 361/24, 361/30, 361/31
• US Class Current: 318/434
• CPC Class Codes: A47L 9/2847 Surface treating elements
• CPC Class Codes: A47L 9/2857 User input or output elements for control, e.g. buttons, switches or displays
• CPC Class Codes: A47L 9/2889 Safety or protection devices or systems, e.g. for prevention of motor over-heating or for protection of the user
• CPC Class Codes: H02P 25/04 Single phase motors, e.g. capacitor motors
• CPC Class Codes: Y10S 388/907 Specific control circuit element or device
• CPC Class Codes: Y10S 388/917 Thyristor or scr
• CPC Class Codes: Y10S 388/93 Load or torque

Abstract

Disclosed is an apparatus for controlling the rotational speed of an electric motor based upon the load encountered by the electric motor. A load sensor provides a voltage level based upon the operating load of the electric motor and accumulates this voltage in accordance with the cycle of the alternating current supplied to the motor. If during a cycle of the alternating current, the voltage exceeds a predetermined level, a transistor will be biassed into conduction, said transistor turning off a thyristor and preventing any further conduction of the thyristor during that cycle of the alternating current. Thus the duty cycle of the thyristor determines the total amount of current supplied to the electric motor and this current level determines the rotational rpm of the motor.

Claims

1. An apparatus for cleaning textile floor coverings, said apparatus including a roller shaped brush, an electric motor for rotating said roller shaped brush, and a suction device for evacuating dirt and dust particles from said floor covering, said motor connected to an alternating current supply and having a load current passing therethrough and an adjustable rotational speed, a circuit arranged in the load circuit of the motor to control the rpm of the motor as a function of its load current, comprising:

(a) a measuring resistance connected in said load circuit for producing a measuring signal proportional to said load current;

(b) a thyristor having an anode and a cathode and being connected in at least one branch of said load circuit;

(c) a control circuit connected to actuate said thyristor, said control circuit comprising a series circuit arranged in parallel to the anode and cathode of said thyristor, said series circuit including a coupling resistor and a switching transistor having an emitter and a collector, said coupling resistor being connected to the collector of said switching transistor;

(d) said thyristor having a control electrode connected through a diode to the collector of said switching transistor, said switching transistor having a base electrode connected through a resistance to a parallel circuit comprising a capacitor and a variable resistor, and a diode connecting said measuring signal from said measuring resistance to said resistance in series with said switching transistor base electrode.

2. The apparatus according to claim 1 and further including a first steering diode connected between said motor and said control circuit for passing only the first half cycle of each cycle of current from said motor to said control circuit, and a second steering diode connected in parallel to said control circuit for allowing the second half cycle of each cycle to bypass said control circuit.

3. The apparatus according to claim 1 wherein said motor and said power supply are connected across the AC inputs of a diode bridge, and said thyristor and sensing resistor are connected in series across the DC outputs of said diode bridge.

4. The apparatus according to claim 1 and further including a light-emitting diode connected to said switching transistor for indicating conduction of said transistors.

5. The apparatus according to claim 1, 2, 3 or 4 and further including means responsive to a predetermined maximum motor load current for shutting off said motor.

6. The apparatus of claim 5 wherein said motor shut off means comprises:

(a) a first transistor having an emitter/collector circuit connected in parallel with the emitter/collector circuit of said switching transistor, and a voltage supply means for supplying a time accumulative voltage to the base of said shut off means first transistor.

7. The apparatus of claim 6 wherein said voltage supply means comprises a series circuit of at least a first resistor and a parallel RC circuit.

8. The apparatus of claim 7 wherein said voltage supply means comprises:

(a) a first voltage divider connected in the base circuit of said switching transistor for supplying a voltage to the base of said shut off means first transistor; and

a second voltage divider comprising a second transistor having an emitter/collector circuit connected between the gate of said first transistor and the anode of said thyrister;

a third transistor;

first and second resistors in series with the emitter/collector circuit of said third transistor, said base of said third transistor connected to said base of said first transistor, said base of said second transistor connected to the junction of said first and second resistors.

9. In a device for cleaning textile floor coverings, said device having a roll shaped brush driven by an alternating current motor for the treatment of the floor covering, a suction device for drawing dirt and dust particles from the floor covering, a circuit for controlling the rpm of said electric motor, said circuit comprising:

a semi-conductor device connected between said motor and said alternating current power supply, said semi-conductor device being actuatable for electrically connecting said alternating current power supply to said motor, and deactuatable;

means for sensing current passing through said motor and providing a signal proportional thereto; and

actuation means connected to said semi-conductor device for actuating said semi-conductor device at a variable point during each cycle of current from said AC supply, said semi-conductor device being deactuated upon each zero crossing of said current from said AC supply, said actuation means being connected to receive said signal from said sensing means and being connected to said alternating current supply, and further including timing means for reducing the period of actuation of said semi-conductor device in response to an increase in said current passing through said motor, whereby as the current passing through said motor increases, the rpm of said motor is decreased.

10. The device as set forth in claim 9 wherein said semi-conductor device comprises a thyristor having a gate electrode, and said actuation means includes another semi-conductor device having an output connected to the gate of said thyristor, said other semi-conductor device being operative in a first state for applying an igniting signal to said thyristor through said gate electrode and being operative in a second state to remove said igniting signal, said timing circuit including an RC network connected to receive said signal from said sensing means, said RC network being charged in response to said signal for holding said other semi-conductor device in said second state whereby current sensed in a preceding half cycle from said AC supply charges said RC circuit to hold said other semi-conductor device in said second state, and said RC network discharges after a time duration determined by the value of said signal to place said other semi-conductor device in said first state after said time duration.