Battery charging circuit

• US 4,394,612 A
• Filed: 01/04/1982
• Issued: 07/19/1983
• Est. Priority Date: 01/04/1982
• Status: Expired due to Term

• Current Assignee: S-B Power Tool Company (Robert Bosch GmbH)
• Original Assignee: SK Corporation (Kimberly-Clark Corporation)
• Inventors: Emerle, Emil, Gawron, Alex F.
• Primary Examiner(s): Shoop, William M.
• Assistant Examiner(s): Ault, Anita M.
• Application Number:
  US06/336,891
• Time in Patent Office: 561 Days
• Field of Search: 320/20, 320/35, 320/36, 320/39, 320/40, 320/43, 320/57, 320/59
• US Class Current: 320/152
• CPC Class Codes: H02J 7/007186 obtained with the battery disconnected from the charge or discharge circuit
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: Y10S 320/28 Regulating transformer, e.g. high leakage, ferro-resonant

Abstract

The invention relates to a fast charge circuit suitable for use with battery cells which can be charged at a 4C rate. Line voltage is transformed, full wave rectified and applied to the battery pack. A pair of voltage comparators monitor a sensing voltage which is indicative of the charging voltage and the trough voltage of the battery cells. During a "window" when the sensing voltage is less than a predetermined threshold and through voltage exceeds this threshold, the comparators indicate that charging should be terminated. Alternatively, if excessive temperature on the cells is detected or a selected amount of time passes without reaching full charge, fast charging is also terminated. After the fast charging interval trickle charging of the cells is employed to bring the battery pack to full charge and maintain it there.

Claims

1. A circuit for controlling fast charging of battery cells to prevent damage to said cells comprising:

(a) charging means for producing a rectified charging voltage and applying said charging voltage to said cells,

(b) first comparison means for detecting when the charging voltage is at or below a selected value corresponding to a minimum trough voltage value and producing an output indicative thereof,

(c) second comparison means for detecting when the trough voltage of said cells exceeds a reference voltage corresponding to the full charge value of said cells and producing an output indicative thereof,

(d) means responsive only to the combined outputs of said first and second comparison means for terminating charging of said cells by disabling said charging means,

whereby fast charging is terminated only if the trough voltage exceeds said reference voltage during a time period when the charging voltage is below said selected value.

2. The circuit according to claim 1 further including timer means for terminating fast charging after the passage of a selected time interval regardless of the outputs of said comparison means.

3. The circuit according to claim 1 or claim 2 further including thermostatic contacts in thermal relation with said cells, said contacts opening if the temperature of the cells exceeds a selected value thereby to terminate fast charging.

4. The circuit according to claim 1 further including means for trickle charging said cells after termination of fast charging.

5. The circuit according to claim 1, wherein said charging means includes:

(a) a transformer having a primary and secondary,

(b) a controlled semiconductor switch in the primary circuit of said transformer between an AC voltage source and said transformer primary,

(c) manually operable switch means,

(d) relay means energized by said switch means, said relay means, when energized, operating said semiconductor switch to produce said charging voltage.

6. The circuit according to claim 5, wherein said terminating means includes means for de-energizing said relay means to interrupt the charging path.

7. The circuit according to claim 1 wherein said first comparison means includes:

(a) means for producing a sensing voltage which corresponds in phase and form to said charging voltage,

(b) a voltage comparator for comparing the magnitude of said sensing voltage against said selected value to obtain an indication of when the charging voltage is at or below said minimum trough voltage.

8. The circuit according to claim 1 wherein said first and second comparison means include a voltage comparator having inputs for a reference voltage and a voltage to be compared against said reference voltage, each comparator having an output on which the result of such comparison is provided.