Ballast circuit and method for optimizing the operation of high intensity discharge lamps in the growing of plants

• US 4,396,872 A
• Filed: 03/30/1981
• Issued: 08/02/1983
• Est. Priority Date: 03/30/1981
• Status: Expired due to Term

• Current Assignee: General Mills Incorporated
• Original Assignee: General Mills Incorporated
• Inventors: Nutter, Charles G.
• Primary Examiner(s): Dixon, Harold A.
• Application Number:
  US06/249,285
• Time in Patent Office: 855 Days
• Field of Search: 315/308, 315/DIG. 2, 315/DIG. 4, 315/205, 47/17, 47/58
• US Class Current: 315/308
• CPC Class Codes: H05B 41/2926 against internal abnormal circuit conditions
• CPC Class Codes: H05B 47/14 by determining electrical parameters of the light source
• CPC Class Codes: Y10S 315/02 High frequency starting operation for fluorescent lamp
• CPC Class Codes: Y10S 315/04 Dimming circuit for fluorescent lamps
• CPC Class Codes: Y10S 47/06 Plant growth regulation by control of light thereon

Abstract

At least one high intensity discharge lamp is utilized in the growing of plants within a growth chamber. The lamp is connected to a power supply that provides pulses of alternating polarity to the lamp through a ballast which first provides a relatively high inductance and which after lamp current has reached a certain level provides a matched T-configured impedance network. Initially, a microprocessor, there being one for each lamp ballast (or one for a group of lamps), closes a switch to connect the lamp to the power supply through a step-up transformer, the secondary winding of which during start-up contributes to the high impedance condition during the early stage of lamp operation and which is thereafter part of the T-network. When the lamp is ionized, both the lamp current and the lamp voltage are sensed. The ballast microprocessor uses the signal derived from the current sensor for the lamp with which it is associated to open the switch and thus remove the high voltage from the particular lamp it controls. Thereafter, the microprocessor, in each instance, causes the frequency of the power supply to be adjusted in discrete steps and to also adjust the inductance of the T-network to effect an optimization of the lamp load. Various temperature and light signals associated with the growing of plants can also be sensed and the microprocessor programmed to correlate these additional signals with the current and voltage signals in providing its optimized control of each lamp within the growing chamber. A supervisory processor or facility computer exercises control over whatever number of individual ballast microprocessors and lamps have been selected for the cultivation of plants within the growth chamber.

Claims

1. In a chamber for growing plants having at least one high intensity discharge lamp, means for supplying current pulses having an alternating polarity to said lamp for providing light beneficial to the growth of said plants, first means including a sensor providing a signal having a value representative of the current flowing through said lamp, second means including a sensor providing a signal representative of the value of voltage across said lamp, a microprocessor responsive to said first and second means for correlating the values of both said current and voltage to regulate the power to said lamp and thereby control the lamp'"'"'s operation by controlling the amount of power supplied to said lamp by said pulse supplying means, and third means having a sensor providing a signal having a value representative of the temperature of said means for supplying current pulses, the value of said temperature signal being correlated by said microprocessor with the values of said current and voltage signals to thereby additionally control said lamp in accordance with the temperature of said means for supplying current pulses.

2. In a circuit having at least one high intensity discharge lamp, power means for supplying electrical pulses having an alternating polarity to said lamp, means for controlling said power means to provide a relatively high frequency or repetition rate of said pulses when starting said lamp, and means responsive to current flowing through said lamp for causing said controlling means to abruptly reduce said frequency after said lamp has been started.

3. The combination of claim 2 in which said controlling means includes a microprocessor.

4. The combination of claim 2 including variable inductance means between said power means and said lamp through which said electrical pulses flow, and means for reducing the value of inductance provided by said inductance means after said lamp has been started.

5. The combination of claim 4 in which said means for reducing the value of inductance includes a microprocessor.

6. The combination of claim 5 in which said variable inductance means includes a saturable core reactor having a power winding and a control winding, said microprocessor reducing the value of inductance via said control winding.

7. The combination of claim 6 in which said variable inductance means includes a T-network comprised of two inductance legs and a capacitance leg.

8. The combination of claim 7 in which one of said inductance legs includes first and second coils or windings connected in parallel with each other.

9. The combination of claim 8 including a primary coil or winding inductively associated with said first coil or winding to form a step-up transformer, a normally open switch between said power means and said primary coil or winding, said microprocessor controlling said switch to cause a high voltage spike to be applied to said lamp to start said lamp.

10. The combination of claim 8 including a control coil or winding inductively associated with said second coil or winding to form a saturable core reactor, said second coil or winding constituting the power winding for said saturable core reactor and said microprocessor varying the energization of said control winding to regulate the flow of current through said lamp.

11. In a chamber for growing plants, a plurality of high intensity lamps, a microprocessor associated with each lamp and responsive to both lamp current and lamp voltage for controlling the power to each lamp, respective means for supplying current pulses having an alternating polarity to each lamp, each of said microprocessors determining the frequency of said pulses, and a computer for exercising supervisory control over each microprocessor.

12. The combination of claim 11 in which each of said microprocessors changes the frequency of the pulses supplied to the lamp with which it is associated in a step-wise manner to avoid resonance.

28. The combination of claim 12 including means for applying a high voltage spike to said lamp when starting said lamp, and means responsive to current flow through said lamp for inactivating said high voltage applying means.

29. The combination of claim 28 including a microprocessor, said means responsive to current flow through said lamp causing said high voltage applying means to be inactivated via said microprocessor.

30. The combination of claim 29 in which said microprocessor receives signal from said current responsive means, said microprocessor regulating the current flowing through said lamp in accordance with the value of said signal.

13. A circuit comprising a plurality of high intensity lamps, means for supplying current pulses having an alternating polarity to each lamp, said current pulses determining the lamp load in each instance, a microprocessor for controlling the load of each lamp, each of said microprocessors determining the frequency of the pulses supplied to the lamp with which it is associated and changing the frequency of said pulses in a step-wise manner, a saturable core reactor for each lamp, each saturable core reactor having a power winding in circuit with the lamp with which it is associated and a control winding energized via the particular microprocessor for controlling the load of the lamp with which it is associated, and a computer for exercising supervisory control over each microprocessor to cause said respective loads to be simultaneously increased or decreased.

14. The combination of claim 13 in which each of said power windings is included in a T-network, said T-network in each instance comprising said power winding as a first inductance coil in one leg thereof, a second inductance coil in series with said first coil and thus in a second leg of said T-network, and a capacitor electrically connected between the junction of said coils and ground and thus in a third leg of said T-network, one side of each lamp being connected to the end of said first coil remote from said junction and the other side of each lamp being connected to ground.

15. The combination of claim 14 including a switch in circuit with said capacitor, said switch being controlled by the microprocessor with which said T-network is associated, said switch being opened by said microprocessor when the lamp in circuit with said T-network is started and closed by said microprocessor after a predetermined lamp current flow has been established.

16. The combination of claim 14 including a third inductance coil in parallel with said first inductance coil and hence also in said one leg of said T-network, and a primary winding inductively associated with said third inductance coil, said third inductance coil constituting a secondary winding of a step-up transformer for applying a high voltage spike to the lamp with which it is associated.

17. The combination of claim 16 in which the energization of the primary winding of each step-up transformer is controlled by the microprocessor with which the particular step-up transformer is associated.

18. A circuit for controlling the operation of a high intensity discharge lamp comprising a high intensity discharge lamp, power means for supplying current pulses having an alternating polarity, inductance means connected between said power means and said lamp, means for sensing the flow of current through said lamp, and means responsive to a signal derived from said current sensing means for step-wise changing the frequency of said alternating current pulses supplied by said power means to avoid resonance and to cause said power means to supply a constant amount of power to said lamp.

19. The combination of claim 18 in which said responsive means varies the frequency of said alternating current pulses in steps until substantially a peak lamp current results.

20. The combination of claim 18 in which said responsive means varies the frequency of said alternating current pulses to maintain a peak or a maximum current flow through said lamp.

21. The combination of claim 18 or 19 including means connected to said power means for initially impressing a high starting voltage across said lamp, said responsive means varying said frequency only after said current sensing means has sensed a flow of current through said lamp.

22. The combination of claim 21 in which said responsive means causes said power means to provide a relatively high frequency for a period of time after said sensing means senses current flowing through said lamp.

23. The combination of claim 22 in which said initially relatively high frequency is reduced in steps as said current through said lamp increases.

24. The combination of claim 23 in which said responsive means includes a microprocessor.

25. A lamp ballast circuit comprising a high intensity discharge lamp, power means for supplying electrical pulses of alternating polarity to said lamp, variable inductance means between said power means and said lamp through which said electrical pulses flow, means for increasing the inductance of said inductance means when starting said lamp, means for also increasing the frequency of said pulses when starting said lamp, and means for reducing the frequency of said pulses after said lamp has started.

26. The combination of claim 25 in which said means for reducing the frequency is responsive to current flow through said lamp.

27. A lamp ballast circuit comprising a high intensity discharge lamp, power means for supplying electrical pulses of alternating polarity to said lamp, variable inductance means between said power means and said lamp through which said electrical pulses flow, means for increasing the inductance of said inductance means when starting said lamp, means for also increasing the frequency of said pulses when starting said lamp, and means responsive to current flow through said lamp for reducing the frequency of said pulses after said lamp has started, said frequency reducing means including a microprocessor.

31. A lamp ballast circuit comprising a high intensity discharge lamp, power means for supplying current pulses of alternating polarity, a T-network including first, second and third impedance legs, said first leg having a first inductance coil, said second leg having a second inductance coil in parallel with the third inductance coil, said third leg having a capacitor with one side of said capacitor being connected to the junction of said coils, a first control winding inductively associated with said second coil, a second control winding inductively associated with said third coil, a microprocessor for energizing said first control winding to provide a high voltage to said lamp to effect ionization thereof, and means responsive to current flow through said lamp after ionization for causing said microprocessor to de-energize said first control winding and to energize said second control winding to control the flow of current through said lamp.

32. The combination of claim 31 in which said microprocessor also controls said power means to supply current pulses at a relatively high rate during ionization of said lamp, said microprocessor stepping said relatively high rate to a lower rate after ionization has occurred.

33. The combination of claim 32 including a switch connected between the other side of said capacitor and ground, one side of said lamp being connected to said second leg and the other side of said lamp to ground, said microprocessor opening said switch to remove said capacitor from said third leg during initial ionization of said lamp and to close said switch after ionization has occurred.

34. A lamp ballast circuit comprising a high intensity discharge lamp, power means for supplying electric pulses of alternating polarity, inductance means between said power means and lamp, a first winding associated with said inductance means for applying a high voltage spike to said lamp to start said lamp, current sensing means, means controlled by said current sensing means for de-energizing said first winding, means for initially causing said power means to supply electric pulses to said lamp at a relatively high frequency, means responsive to lamp current for causing said power means to supply electric pulses to said lamp at a relatively low frequency, a second winding associated with said inductance means for controlling the inductance of said inductance means to regulate the width of said electric pulses by controlling the inductance of said inductance means.

35. The combination of claim 34 in which said means for initially causing said power means to supply electric pulses at a relatively high frequency includes a microprocessor.

36. The combination of claim 35 in which the energization of said first and second windings are controlled by said microprocessor.

37. The combination of claim 35 including temperature responsive means for inactivating said power means to terminate the supply of electric pulses to said lamp when the temperature of said lamp reaches a predetermined value, said lamp temperature responsive means acting via said microprocessor to inactivate said power means.

38. A method of controlling the operation of a high intensity discharge lamp comprising the steps of initially supplying current pulses of alternating polarity to a lamp at one frequency, adjusting the amount of inductance to control the supply of current pulses to said lamp, deriving a signal representative of the current flowing through the lamp at any given moment and utilizing said signal in continuously controlling the frequency in a step-wise manner to assure that acoustical resonance is at all times avoided.

39. The method of claim 38 including the step of utilizing said signal in adjusting the width of said current pulses.

40. The method of claim 39 in which the width of said current pulses is adjusted to produce a maximum power transfer to the lamp.

41. The method of claim 39 in which the width of said current pulses is adjusted to produce a constant power transfer to the lamp.

42. A method of controlling the operation of a high intensity discharge lamp or the like in which current pulses of alternating polarity are supplied through a matching impedance network, a pair of inductances in series with said lamp through which said pulses are supplied and a capacitor in parallel with said lamp, said capacitor being connected to the juncture of said inductances, the method comprising the steps of adjusting the frequency at which said pulses are supplied so as to achieve a predetermined control of said impedance network, varying the magnitude of one of said inductances, deriving a signal representative of the current through said lamp after ionization thereof, in using said signal to adjust the frequency at which said pulses are supplied to avoid electrical resonance in said network and to avoid acoustical resonance in said lamp.

43. The method of claim 42 including the step of using said signal to continually vary the impedance of one of said inductances in accordance with the magnitude of said signal.

44. The method of claim 43 in which said signal is varied to provide a maximum transfer of power to said lamp.

45. The method of claim 43 in which said signal is varied to provide a constant transfer of power to said lamp.

46. The method of claim 45 in which said signal is varied so as to provide a transfer of maximum power to said lamp immediately after ionization has occurred in said lamp, and to provide a reduced but constant transfer of power to said lamp after said lamp has reached a predetermined temperature.

47. In a chamber for growing plants having at least one high intensity discharge lamp, means for supplying current pulses having an alternating polarity to said lamp for providing light beneficial to the growth of said plants, first means including a sensor providing a signal having a value representative of the current flowing through said lamp, second means including a sensor providing a signal representative of the value of voltage across said lamp, a microprocessor responsive to said first and second means for correlating the values of both said current and voltage to regulate the power to said lamp and thereby control the lamp'"'"'s operation by controlling the amount of power supplied to said lamp by said pulse supplying means, and third means having a sensor providing a signal representative of the temperature of said lamp the value of said temperature signal being correlated by said microprocessor with the values of said current and voltage signals to thereby additionally control said lamp in accordance with the temperature of said lamp.