High vinyl polybutadiene or styrene-butadiene copolymer

• US 4,397,994 A
• Filed: 09/18/1981
• Issued: 08/09/1983
• Est. Priority Date: 09/20/1980
• Status: Expired due to Term

• Current Assignee: Japan Synthetic Rubber Co., Ltd.
• Original Assignee: Japan Synthetic Rubber Co., Ltd.
• Inventors: Tsuji, Akira, Takeuchi, Yasumasa, Sakakibara, Mitsuhiko, Ohshima, Noboru, Yoshimura, Yoshito
• Primary Examiner(s): Levin, Stanford M.
• Application Number:
  US06/303,518
• Time in Patent Office: 690 Days
• Field of Search: 525/333, 525/334, 526/332.3
• US Class Current: 525/332.3
• CPC Class Codes: C08C 19/44 of polymers containing metal atoms exclusively at one or both ends of the skeleton
• CPC Class Codes: C08G 81/022 containing sequences of polymers of conjugated dienes and of polymers of alkenyl aromatic compounds
• CPC Class Codes: D21H 13/44 Flakes, e.g. mica, vermiculite
• CPC Class Codes: D21H 5/186 of mica fibres or flakes

Abstract

High vinyl polybutadiene or styrene-butadiene copolymer obtained by polymerizing 1,3-butadiene alone or with styrene in a hydrocarbon solvent using an organolithium compound as an initiator and coupling the resulting polymer, characterized in that

(1) the polybutadiene or styrene-butadiene copolymer comprises at least 20% by weight of a polymer having in its molecular chain a linkage between butadienyl and at least one metal selected from the group consisting of silicon, germanium, tin and lead,

(2) the styrene content of said copolymer is 40% by weight or less, and

(3) the polybutadiene or the butadiene portion of the styrene-butadiene copolymer has a vinyl content of 50 to 95%.

Said polybutadiene or styrene-butadiene copolymer has low rolling resistance, high wet skid resistance, highly improved fracture property and, an excellent processability.

Claims

1. A high vinyl polybutadiene or styrene-butadiene copolymer obtained by polymerizing 1,3-butadiene alone or with styrene in a hydrocarbon solvent using an organolithium compound as an initiator, and coupling the resulting polymer with a coupling agent, characterized in that

(1) the polybutadiene or styrene-butadiene copolymer contains at least 20% by weight of a polymer having in its molecular chain a linkage between butadienyl and at least one metal selected from the group consisting of silicon, germanium, tin and lead,

(2) the styrene-butadiene copolymer has a styrene content of 40% by weight of less, and

(3) the polybutadiene or the butadiene portion of said copolymer has a vinyl content of 50 to 95% by weight.

3. A high vinyl polybutadiene or styrene-butadiene copolymer according to claim 1 or 2, wherein said metal-butadienyl linkage is tin-butadienyl linkage.

4. A high vinyl polybutadiene or styrene-butadiene copolymer according to claim 1 or 2, wherein said polymer or copolymer has a Mooney viscosity (ML₁₊₄¹⁰⁰°

C.) of 20 to 150.

5. A high vinyl polybutadiene or styrene-butadiene copolymer according to claim 1 or 2, wherein said polymer or copolymer is obtained by polymerizing 1,3-butadiene alone or with styrene in a hydrocarbon solvent in the presence of an ether or a tertiary amine using an organo-lithium compound as an initiator, converting the polymer chain end to butadienyl-lithium by the addition of a small amount of 1,3-butadiene to the polymerization mixture, and coupling the resulting polymer by the addition of a halide of metal selected from the group consisting of silicon, germanium, tin and lead.

6. A high vinyl polybutadiene or styrene-butadiene copolymer according to claim 5, wherein the polymerization is initiated at a temperature ranging from -20°

C. to +50°

C. and the polymerization is carried out under such temperature-raising conditions that the temperature difference between the polymerization initiation temperature and the maximum polymerization temperature is 40°

C. to 100°

C.

7. A high vinyl polybutadiene or styrene-butadiene copolymer according to claim 5, wherein the amount of a coupling agent is 0.2 to 3.0 equivalents in terms of halogen atom of the metal halide per equivalent of butadienyl-lithium.

8. A high vinyl polybutadiene or styrene-butadiene copolymer according to claim 5, wherein the metal halide is represented by one of the following formulas:

R_n MX_4-n, M'"'"'X₂, X₃ M--R'"'"'--MX₃ and X₂ RM--R'"'"'--MRX₂ wherein M is Si, Ge, Sn or Pb;

M'"'"' is Sn or Pb;

R is alkyl, allyl, or aryl;

R'"'"' is alkylene or arylene;

n is an integer of from 0 to 2.

9. A high vinyl polybutadiene or styrene-butadiene copolymer according to claim 5, wherein the metal halide is selected from the group consisting of silicon tetrachloride, silicon tetrabromide, silicon tetraiodide, germanium tetrachloride, germanium tetrabromide, tin tetrachloride, tin dichloride, lead chloride, tin tetrabromide, methyl trichlorisilane, dimethyl dichlorosilane, butyl trichlorotin, dibutyl dichlorotin, bis(trichlorosilyl)ethane and bis(trichlorostannyl)ethane.

2. A high vinyl styrene-butadiene copolymer obtained by copolymerizing 1,3-butadiene with styrene in a hydrocarbon solvent using an organolithium compound as an initiator and coupling the resulting polymer with a coupling agent, characterized in that

(1) the copolymer contains at least 20% by weight of a styrene-butadiene copolymer having in its molecular chain a linkage between butadienyl and at least one metal selected from the group consisting of silicon, germanium, tin and lead,

(2) the copolymer has a styrene content of 5 to 40% by weight, and

(3) the butadiene portion of said copolymer has a vinyl content of 50 to 95%.