Compressor surge counter

• US 4,399,548 A
• Filed: 04/13/1981
• Issued: 08/16/1983
• Est. Priority Date: 04/13/1981
• Status: Expired due to Fees

• Current Assignee: The United States of America As Represented By The Secretary of Agriculture
• Original Assignee: The United States of America As Represented By The Secretary of Agriculture
• Inventors: Castleberry, Kimberly N.
• Primary Examiner(s): Gruber, Felix D.
• Assistant Examiner(s): Rutherford, D. H.
• Application Number:
  US06/253,625
• Time in Patent Office: 855 Days
• Field of Search: 235/92 FL, 235/92 CT, 235/92 NT, 235/92 MT, 340/682, 340/683, 377/16
• US Class Current: 377/16
• CPC Class Codes: F04C 2270/12 Vibration
• CPC Class Codes: F04C 28/28 Safety arrangements; Monitoring
• CPC Class Codes: F04D 27/001 Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence

Abstract

A surge counter for a rotating compressor is provided which detects surging by monitoring the vibration signal from an accelerometer mounted on the shaft bearing of the compressor. The circuit detects a rapid increase in the amplitude envelope of the vibration signal, e.g., 4 dB or greater in less than one second, which is associated with a surge onset and increments a counter. The circuit is rendered non-responsive for a period of about 5 seconds following the detection which corresponds to the duration of the surge condition. This prevents multiple registration of counts during the surge period due to rapid swings in vibration amplitude during the period.

Claims

1. A surge counter in combination with a rotating compressor, comprising:

vibration sensing means for generating an analog signal indicative of vibration of said rotating compressor;

an amplitude envelope monitoring means for generating an output rate signal proportional to the rate of change of the amplitude envelope of said analog signal;

delayed reset comparator circuit means responsive to a preselected level of said output rate signal for generating a count increment signal when said output rate signal exceeds said preselected level and remaining non-responsive for a delay period corresponding to a known period of surge duration in said rotating compressor; and

a counter connected to receive said count increment signal.

2. The surge counter of claim 1 wherein said rotating compressor includes a rotating shaft bearing and said vibration sensing means comprises an accelerometer mounted on said rotating shaft bearing.

3. The surge counter of claim 2 wherein said amplitude envelope monitoring means includes an amplitude envelope detector connected to receive said analog signal from said accelerometer and a differentiator circuit connected to receive said output rate signal from said envelope detector.

4. The surge counter of claim 3 wherein said delayed reset comparator circuit means includes a voltage comparator amplifier having a preselected input amplitude threshold for generating said count increment signal at an output thereof when the amplitude of said output rate signal applied to an input thereof exceeds said input amplitude threshold, a diode connected in series between the output of said differentiator circuit and said input of said voltage comparator amplifier to allow said rate signal to be applied to said input of said voltage comparator amplifier, a capacitor connected between said output and said voltage input of said comparator amplifier voltage, and a resistive discharging circuit connected to said capacitor for controlling the rate of discharge of said capacitor following the generation of a count increment signal, so that said voltage comparator amplifier is held non-responsive for said delay period.