Method and apparatus for refracting a laser beam

• US 4,402,574 A
• Filed: 04/20/1981
• Issued: 09/06/1983
• Est. Priority Date: 04/20/1981
• Status: Expired due to Fees

• Current Assignee: Sarreid Acquisition Corporation
• Original Assignee: Weyerhaeuser Company (Weyerhauser)
• Inventors: McConnel, Ronald J.
• Primary Examiner(s): Arnold, Bruce Y.
• Assistant Examiner(s): Dzierzynski, Paul M.
• Application Number:
  US06/255,630
• Time in Patent Office: 869 Days
• Field of Search: 350/418, 350/419, 350/453, 350/319, 356/138, 362/257, 362/259, 219/121 LR, 372/53, 372/55, 372/66
• US Class Current: 359/667
• CPC Class Codes: B23K 26/064 by means of optical elements, e.g. lenses, mirrors or prisms
• CPC Class Codes: B23K 26/1435 involving specially adapted flow control means
• CPC Class Codes: B23K 26/1476 Features inside the nozzle for feeding the fluid stream through the nozzle
• CPC Class Codes: G02B 3/12 Fluid-filled or evacuated lenses
• CPC Class Codes: H01S 3/005 Optical devices external to the laser cavity, specially adapted for lasers, e.g. for homogenisation of the beam or for manipulating laser pulses, e.g. pulse shaping shaping laser beam for working metal or other materials B23K26/06; optical elements, systems or apparatus in general G02B

Abstract

This invention is a method and apparatus for refracting a laser beam. The beam can be collimated, focused, or expanded by passing it along the longitudinal axis of a volume of gas which has a radial pressure gradient. The pressure gradient causes a corresponding gradient in density and refractive index. Such a gradient can conveniently be established by the use of a gas vortex chamber. A vortex chamber will act as a negative lens. It can be located at or near the focal point of a focused laser beam as a collimating element. A gas vortex lens is useable at power densities above those which conventional optical materials can withstand.

Claims

1. A method for increasing the useful working distance from the focal point of a beam of laser light delivering energy to a material comprising:

a. bringing the beam of laser light to a point of focus, and

b. locating a gas vortex lens comprising a vortex chamber near the focal point, and

c. providing inlet and outlet bores in the chamber of smaller diameter than the chamber through which the gas egresses, the bores being located on the optical axis so that the beam passes axially through a gaseous medium vortexing in the bores with sufficient velocity to create a negative lens and effectively reduce the angle of divergence of the beam past the focal point.

2. The method of claim 1 in which the vortex chamber serves to essentially collimate the beam in order to maintain power density more nearly constant beyond the focal point.

3. The method of claim 2 in which the laser beam is employed in a cutting operation.

4. The metod of claim 2 in which the laser beam is employed in a welding operation.

5. The method of claim 2 in which the laser beam is employed in a piercing operation.

6. The method of claim 2 in which the laser beam is employed in a surface treatment operation.

7. The method of claim 1 in which the vortex lens contains a vortex chamber having axial inlet and outlet portions of smaller diameter than the chamber.

8. The method of claim 7 in which the ratio of vortex chamber diameter to the outlet portion diameter is about 10:

1.

9. The method of claims 7 or 8 in which the vortex chamber is cylindrical.

10. The method of claim 9 in which the ratio of length to diameter of the vortex chamber is about 0.10 to 0.15.

11. The method of claims 7 or 8 in which the vortex chamber is conical in configuration.

12. The method of claim 1 in which the vortex chamber further serves as a gas window for a laser.

13. The method of making a positive gas lens which comprises establishing a pressure gradient across the axis of a toroidal vortex chamber within a volume of gas in which the pressure decreases radially from the optical axis of the lens, said pressure differential being sufficient to cause effective refraction of a beam of laser light passing through the lens.

14. The method of claim 13 in which the lens is used to bring a beam of laser light to a point of focus.

15. Apparatus for reducing the diameter and angle of divergence of a beam of laser light comprising in combination

a. means for bringing the laser beam to a point of focus, and

b. gas vortex chamber means located near the focal point in such a manner that the axis of the vortex chamber is on the optical axis of the light path, the vortex chamber comprising a body portion, into which a gas is introduced essentially tangentially, and axially located inlet and outlet bore portions of smaller diameter than the body portion through which the vortexing gas is vented.

16. The apparatus of claim 15 in which the vortex chamber is cylindrical in form.

17. The apparatus of claim 16 in which the vortex chamber is conical in form and is situated with the base portion of the cone disposed toward the focusing means.