Collapsible gable top container

• US 4,403,728 A
• Filed: 05/10/1982
• Issued: 09/13/1983
• Est. Priority Date: 06/09/1980
• Status: Expired due to Fees

• Current Assignee: Irving M. Koltz
• Original Assignee: Irving M. Koltz
• Inventors: Koltz, Irving M.
• Primary Examiner(s): Ross, Herbert F.
• Application Number:
  US06/377,539
• Time in Patent Office: 491 Days
• Field of Search: 229/52 B, 229/28 R, 229/6 R, 229/38, 229/39 R
• US Class Current: 229/117.15
• CPC Class Codes: B65D 5/46112 either the handle elements being formed with lugs which engage with the other side walls or closure flaps, or the other closure flaps folding over a part of the handle to maintain the handle in position
• CPC Class Codes: Y02W 30/80 Packaging reuse or recycling, e.g. of multilayer packaging bio-packaging Y02W90/10

Abstract

The container is formed from a single blank of paperboard or the like and has an integral handle and a reusable top closure. The top closure includes flaps foldably attached to the upper ends of the side walls, to define a top closure for said container and the top flaps have foldably attached thereto integral handle elements and has locking tabs extending from two opposing ends of the handle elements. Locking flaps are foldably connected to the upper ends of the end walls and have locking slots positioned to receive the locking tabs. The locking slots extending arcuately in at least one direction to permit the locking tabs to rotate about its fold line, about 90°.

Claims

1. A container prepared from a single blank of paperboard and/or the like and having an integral handle and a reusable top closure locking means comprising:

a. opposed pairs of side walls;

b. opposed pairs of end walls foldably connected to said opposed pair of side wall to define a tube;

c. bottom closure panel means foldably connected to the lower ends of said side walls and end walls, to form a complete bottom closure;

d. a top closure flap foldably attached to the upper end of each of said side walls, to define a top closure for said container;

e. a handle element foldably attached to and integral with each of said top closure flaps;

f. locking tabs extending from two opposing ends of said handle elements;

g. locking flaps foldably connected to the upper ends of each of said end walls, each of said locking flaps having a locking slot positioned to receive a locking tab; and

h. said locking slots extending arcuately in at least one direction to permit said locking tabs to rotate in said locking slot and to permit said top closure flaps to rotate about there fold lines, about 90 degrees.

2. The container of claim 1, wherein said top closure flaps are essentially trapezoidal and have as there longest side the edge attached to the upper ends of said side walls and wherein its acute angles are in the range from 10 to 30 degrees.

3. The container of claim 1, wherein said locking tabs having a first peripheral region having an effective length which is slightly greater than that of its corresponding locking slot and a second region of smaller effective length than that of said corresponding locking slot so as to provide a locking interaction when said locking tabs are positioned in said locking slots thereby locking said container in its closed position.

4. The container of claim 1, wherein said locking flaps lie in a plane which forms an angle between about 10 and 30 degrees with the plane of the side walls.

5. The container of claim 1, wherein locking slots have a narrow vertical region and a slit extending from its upper arcuately in at least one direction through an arc of at least 10°

.

6. The container of claim 1 wherein the locking flaps are provided with a pair of slots extending downward and outward from said vertical slot and said top closure flaps are provided with top closure tabs, said slots and said locking tabs and said top closure tabs being positioned to interact and lock said container in its closed position.

7. The container of claim 6, wherein each of said locking and said top closure tabs have a first region having a length which is slightly greater than its corresponding slot and a second region of smaller length so as to provide a locking action.

8. The container of claim 1, wherein said top closure flaps lie in a plane which forms an angle between about 10°

and 30°

with the plane of the bottom closure.

9. The container of claim 8, wherein said angle is between 15°

and 25°

.

10. The container of claim 1, wherein said top closure flaps have an extension portion, the extension portion of one flap overlying the extension portion of the other flap.

11. The container of claim 10, wherein said handle portion has an opening with the fold line between said closure flap and said handle portion being a peripheral edge of said opening and wherein one of said extension portion of one flap extends through said opening.

12. The container of claim 6, wherein each of said top closure flaps have a notch at the region of juncture between the peripheral edge of said top closure flap and its top closure tab, whereby said locking flaps can collapse and completely overlie said top closure flaps and said top closure tabs can extend further through their respective slots in the collapsed position than in the upright position due to the notches.

13. The container of claim 1, wherein width of each top closure flap from a side wall to the juncture of the handle element is about equal to one half the width of said end walls.

14. The container of claim 1, wherein the width of each top closure flap is a length no greater than, but not substantially less than one half the width of said wall.

15. The container of claim 2, wherein said angle is from about 15°

to 25°

.

16. The container of claim 4, wherein said angle is between 15°

and 25°

.

17. The container of claim 9, wherein the outermost edges of each of said tabs lie inward of the plane of the side wall panels.

19. The blank of claim 5 further comprising at least a third tab and extending from a non-parallel edge of a trapezoidal top panel and positioned to be received in a second slot offset from about 105°

to about 125°

from said centrally positioned slot.

20. The blank of claim 6, wherein said centrally positioned slot intersects with a pair of second slot extending in opposite directions and having and included angle of from about 130°

to about 150° and

each handle panel has a pair of tabs interconnected to a locking tab by a fold line.

21. The blank of claim 7, wherein said rotation permitting means is an arcuate slit extending from the top of the centrally positioned slot, at least about 20°

in each direction.

22. The blank of claim 5 wherein the distance between parallel edges of each trapezoidal top panel is a length no greater than, but not substantially less than one half the width of said end wall panel.

18. A blank for a collapsible container comprising:

in series, a first end wall panel, a first side wall panel, a second end wall panel and a second side wall panel, and an end tab panel, each panel being interconnected to its adjacent panel by a fold line, each fold line being parallel to the other fold line, each of said first end wall panel, first side wall panel, said second end wall panel and said second side wall panel being interconnected at one side by a first score line to a bottom panel and at the side opposite said one side, interconnected by a second score line to top panel, a first pair of trapezoidal alternate top panels having a handle panel interconnected thereto by a fold line parallel to said first score line and said second score line, at least first locking tab extending from a handle panel in a first direction and at least second locking tab extending from a handle panel essentially in the opposite direction when assembled, the second pair of alternate top panels having a centrally positioned slot normal to said first score line and positioned to receive and lock with at least one locking tab when said container is in its assembled position, and rotation permitting means associated with each slot to permit a locking tab received therein to rotate approximately 90°

relative to the orientation of said slot when said container is in its assembled position.

23. A container prepared from a single blank of paperboard and/or the like and having an integral handle and a reusable top closure locking means comprising:

a. opposed pairs of side walls;

b. opposed pairs of end walls foldably connected to said opposed pair of side wall to define a tube;

c. bottom closure panel means foldably connected to the lower ends of said side walls and end walls, to form a complete bottom closure;

d. a top closure flap foldably attached to the upper end of each of said side walls, to define a top closure for said container;

e. top closure tabs extending from two opposing ends of each of said top closure flaps;

f. a handle element foldably attached to and integral with each of said top closure flaps;

g. locking tabs extending from two opposing ends of said handle elements;

h. locking flaps foldably connected to the upper ends of each of said end walls, each of said locking flaps having a locking slot positioned to receive a locking tab, and having a pair of top closure tab receiving slots extending outwardly from said locking slot; and

i. at least one opposing pair of said locking tabs and said top closure tabs having a first peripheral region having a length which is slightly greater than that of its corresponding slot and a second region of smaller length than that of said corresponding slot so as to provide a locking interaction when said locking tabs are positioned in said locking slots and said top closure tabs are positioned in said top closure tab receiving slots, thereby locking said container in its closed position.

24. The container of claim 23, wherein the said locking slots extend arcuately in at least one direction to permit said locking tabs to rotate about its fold line, about 90 degrees.