Magnetic flux-shifting fluid valve

• US 4,403,765 A
• Filed: 05/18/1981
• Issued: 09/13/1983
• Est. Priority Date: 11/23/1979
• Status: Expired due to Fees

• Current Assignee: John F. Taplin
• Original Assignee: John F. Taplin
• Inventors: Fisher, Richard T.
• Primary Examiner(s): Rosenthal, Arnold
• Application Number:
  US06/264,365
• Time in Patent Office: 848 Days
• Field of Search: 251/141, 251/129, 251/65, 251/139, 137/625.65, 335/230, 335/236, 335/266
• US Class Current: 251/65
• CPC Class Codes: F16K 31/082 using a electromagnet and a permanent magnet
• CPC Class Codes: H01F 7/122 by permanent magnets H01F7/1615, H01F7/1646 take precedence
• CPC Class Codes: H01F 7/1646 Armatures or stationary parts of magnetic circuit having permanent magnet
• CPC Class Codes: Y10T 137/86622 Motor-operated

Abstract

A magnetic flux-shifting or magnetic latch valve includes a first flux path including a first permanent magnet having a large coercive force so that its polarity cannot readily be altered. It further includes a second flux path including a second permanent magnet having a small coercive force so that its polarity can be altered. A valve according to this invention further includes a d-c source and a winding energized by said d-c source for altering the polarity of said second magnet.

The fluid valve includes a valve element and a valve seat cooperating with the valve element. The valve has two limit positions, i.e. fully open and fully closed. In the fully closed position the pole surfaces of magnetic flux paths have the same magnetic polarity and hence do not attract each other permitting gravity, spring or hydrostatic means to form a gap therebetween. However, in the fully open position the pole surfaces of the magnetic flux paths have opposite magnetic polarities and hence attract each other, closing the aforementioned gap. To put it in other words, in the fully open position of the valve, the two magnets of the valve establish two parallel flux paths, while in the closed position of the valve the magnetic flux paths of both magnets are in series.

The above structure makes it possible to operate the valve by mere d-c pulses, thus distinguishing from flux-shift valves that require sustained currents for maintaining the valve in one of its limit positions.

Claims

1. A magnetic flux-shifting valve having two different positions to control the paths of the flow of a fluid, said valve comprising

(a) a pair of relatively movable fluid-flow control parts including a valve element and a valve seat cooperating with said valve element;

(b) means for biasing said valve element away from said valve seat;

(c) a first fixed permanent magnet having a relatively large coercive force;

(d) a first soft iron member in physical engagement with one pole surface of said first magnet;

(e) a second soft iron member in physical engagement with the other pole surface of said first magnet;

(f) a pair of cooperating pole pieces of soft iron capable of forming a working gap therebetween, said pair of pole pieces including a movable pole piece and a fixed pole piece, said valve element being integral with said movable pole piece and said valve seat being integral with said fixed pole piece;

(g) said first magnet establishing a first closed flux path in the first position of said flux-shifting valve including one pole surface of said first magnet, said first soft iron member, said movable pole piece, said second soft iron member, and back to the other pole surface of said first magnet;

(h) a tubular soft iron member defining a fluid passageway jointly with said valve seat;

(i) a casing of soft iron forming a cavity for housing a flux-shifting electromagnet, said casing extending from the end of said tubular member opposite said fixed pole piece to said first magnet;

(j) a second fixed permanent magnet having a relatively small coercive force in comparison to said first magnet, said second magnet being supported by said tubular member which forms said fixed pole piece on one end of said second magnet, said second magnet establishing in said first position of said flux-shifting valve a second closed flux path separate from said first flux path except for the portion of said second flux path in said second soft iron member, said second flux path including one pole surface of said second magnet, a portion of said tubular member, said fixed pole piece, said second soft iron member, said casing, another portion of said tubular member, and back to the other pole surface of said second magnet;

(k) an electromagnet in said casing for reversing the polarity of said second magnet to establish said second fluid control position of said flux-shifting valve wherein the fluxes of said first magnet and said second magnet are in series and the single closed flux path of said first magnet and said second magnet include a pole surface of said second magnet, a portion of said tubular member, said casing, said first magnet substantially excluding said second soft iron member, said first soft iron member, said movable and said fixed pole piece, another portion of said tubular member, and back to the other pole surface of said second magnet; and

(l) fluid passage means defined by the space between said first magnet and said movable pole piece for admitting fluid to said valve seat when said valve element is separated from said valve seat.

2. A magnetic flux-shifting valve as specified in claim 1 wherein

(a) said first magnet is annular, the end surfaces thereof are of opposite polarities and the inner diameter of said first magnet exceeds the outer dimensions of said movable pole piece so that said movable pole piece is movable inside said first magnet;

and wherein

(b) said second magnet is annular, arranged in series with and forming a portion of the fluid passageway defined by said tubular member, and the end surfaces thereof are of changeable opposite polarities, the outer diameter of said second magnet and the outer diameter of said tubular member being less than the inner dimensions of said electromagnet and said second magnet and said tubular member are arranged inside of and surrounded by said electromagnet.

3. A magnetic flux-shifting valve including

(a) a first magnet flux path comprising a first fixed permanent magnet having two pole surfaces and a relatively high coercive force so that the polarity of said first magnet is virtually non-reversible, said first flux path comprising, in addition to said one pole surface of said first magnet, a fixed soft iron member in physical engagement with said one pole surface of said first magnet, a movable pole piece, a second fixed soft iron member in physical engagement with only one portion of the other pole surface of said first magnet, and then back to the other pole surface of said first magnet;

(b) a second magnetic flux path comprising a second fixed permanent magnet having two pole surfaces and a relatively small coercive force in comparison to the coercive force of said first magnet so that the polarity thereof can be reversed, said second flux path comprising, in addition to one pole surface of said second magnet, a fixed pole piece, said second soft iron member, a housing of soft iron for an electromagnet in physical contact with both said first magnet and said second soft iron member, and back to the other pole surface of said second magnet;

(c) said movable pole piece and said fixed pole piece being adapted to cooperate with each other;

(d) said fixed pole piece being tubular, forming a fluid duct and supporting said second magnet;

(e) an electromagnet winding arranged inside said housing, in coaxial relation to said fixed pole piece and energizable by d-c currents of opposite directions to change the polarity of said second magnet;

(f) a movable valve element and a cooperating fixed valve seat, said movable valve element being jointly movable with said movable pole piece and said fixed valve seat being arranged at one end of said fluid duct;

(g) means biasing said movable pole piece away from said fixed pole piece; and

(e) means defining a fluid passageway extending along the periphery of said movable pole piece for admitting fluid to said valve seat.

4. A magnetic flux-shifting valve as specified in claim 3 wherein a helical spring is inserted between said movable valve element and said movable pole piece to allow continued moving of said movable pole piece toward said fixed pole piece after said movable valve element has seated upon said fixed valve seat.

5. A magnetic flux-shifting valve as specified in claim 3 wherein said first magnet and said second magnet are both annular, said first magnet has an inner diameter larger than the outer diameter of said second magnet, the end surfaces of said first magnet and said second magnet form the pole surfaces thereof, wherein said electromagnet winding is in the shape of a hollow cylinder of larger inner diameter than the outer diameter of said second magnet, and wherein said first magnet, said second magnet, and said electromagnet winding are arranged in coaxial relation.

6. A magnetic flux-shifting valve as specified in claim 3 wherein said second tubular pole piece is of elongated shape, is sub-divided into two sections, and wherein said second magnet is tubular and inserted between said two sections.

7. A magnetic flux-shifting valve comprising

(a) a first flux path substantially of soft iron;

(b) said first flux path being magnetized by a first permanent fixed magnet having a large coercive force so that the polarity thereof cannot normally be changed;

(c) said first flux path including a first fixed member of soft iron contacting one pole surface of said first magnet, a movable pole piece, and a second fixed member of soft iron contacting the other pole surface of said first magnet;

(d) a second flux path substantially of soft iron;

(e) said second flux path being magnetized by a second permanent fixed magnet having a small coercive force so that the direction of magnetization thereof can be reversed by subjecting said second magnet to a reversing magnetic field;

(f) said second flux path including a fixed pole piece defining a fluid passageway extending in a direction longitudinally thereof, said second fixed member of soft iron, and a casing surrounding said fixed pole piece;

(g) a magnet coil arranged coaxially to said first magnet and said second magnet and adapted to be energized by d-c currents of different directions;

(h) means substantially of soft iron to establish a single flux path when the magnetomotove forces of said first and said second magnet are in series by reversal of the current flow in said magnet coil;

(i) means biasing said movable pole piece away from said fixed pole piece;

(j) a movable valve element supported by said movable pole piece; and

(k) a fixed valve seat cooperating with said movable valve element supported by said fixed pole piece and arranged in coaxial relation with said fluid passageway thereof.

8. A magnetic flux-shifting valve as specified in claim 7 wherein said second fixed member of soft iron is common with said first flux path and said second flux path when said first pole piece and said second pole piece are of the same polarities and a working air gap is established therebetween.

9. A magnetic flux-shifting valve as specified in claim 7 wherein said movable pole piece is provided with a flexible insert forming said valve element and movable against spring bias relative to said movable pole piece, and wherein said movable pole piece defines a substantially cylindrical fluid duct adjacent the outer periphery thereof and leading to said flexible insert.

10. A magnetix flux-shifting valve as specified in claim 7 including a valve base defining two fluid admission ports and further defining a fluid admission chamber housing one of the ends of said movable pole piece, said one of the ends of said movable pole piece controlling the passage of fluid through one of said two fluid admission ports, and said valve base having a first flange portion mating a second flange portion supporting said first and said second magnet and the parts forming said first and second flux paths of said flux-shifting valve.

11. A magnetic flux-shifting valve as specified in claim 7 wherein

(a) said first and said second magnets are annular and magnetized in such a way that the end surfaces thereof form the pole surfaces thereof;

(b) said electromagnet winding is annular and has substantially the same outer diameter as said first magnet;

(c) said first magnet, said second magnet, and said electromagnet winding are arranged coaxially; and

wherein

(d) said first magnet and said electromagnet winding have substantially the same inner diameter as the outer diameter of said second magnet.

12. A magnetic flux-shifting valve comprising

(a) a first magnetic flux path comprising a first soft iron section forming a first movable pole piece, said first flux path further comprising a first fixed permanent magnet magnetizing said first pole piece and having such a high coercive force that the polarity of said first pole piece is normally unalterable;

(b) a second magnetic flux path comprising a second soft iron section forming a second fixed pole piece, said second flux path further comprising a second fixed permanent magnet magnetizing said second pole piece and having such a low coercive force that the polarity of said second magnet is normally alterable;

(c) a tubular soft iron member integral with said second pole piece forming a fluid passageway and forming also part of said second magnetic flux path;

(d) a winding arranged in coaxial relation to said tubular member adapted to be selectively energized in opposite directions and thereby to overcome the low coercive force of said second magnet so that the polarity of said second magnet and said second pole piece can be changed by reversing the direction of current flow in said winding;

(e) a housing of soft iron for said winding for completing said second flux path; and

(f) a pole surface of said first magnet relatively remote from said second magnet being covered by a first soft iron member, and the other pole surface of said first magnet relatively close to said second magnet being covered by a second soft iron member, said first soft iron member and said second soft iron member forming a portion of said first flux path and a portion of said second flux path when said first pole piece and said second pole piece are of equal polarity, and said second soft iron member lying substantially outside said first flux path and outside said second flux path when said first pole piece and said second pole piece are of unequal polarity.

13. A magnetic flux-shifting valve having two positions and combined with means for opening or closing a fluid passageway comprising

(a) a first closed flux path substantially of soft iron occurring in one of said two positions;

(b) a second closed flux path substantially of soft iron also occurring in said one of said two positions;

(c) said first flux path being magnetized by a first fixed permanent magnet having a large coercive force so that the polarity thereof cannot normally be changed, and said first flux path including in addition to said first fixed magnet a first fixed member of soft iron arranged to one side of said first magnet, a pole piece movable along a straight line, and a second fixed member of soft iron arranged to the other side of said first magnet;

(d) said second flux path being magnetized by a second fixed permanent magnet extending in a direction longitudinally of said first fixed magnet and having a small coercive force so that the polarity thereof can be reversed by a magnetic field; and

(e) a fixed electromagnet energizable by reversible d-c currents arranged in coaxial relation to said first magnet and said second magnet to change the direction of magnetization of said second magnet and thereby to cause said first magnet and said second magnet to establish magnetomotive forces in series and a third closed flux path different from said first flux path and said second flux path.

14. In a flux-shifting valve as specified in claim 13 wherein said first magnet and said second magnet are both annular, wherein said first magnet has an inner diameter exceeding the outer diameter of said second magnet, wherein a movable valve element is supported by a movable pole piece, wherein a fixed valve seat cooperates with said movable valve element and is supported by a fixed pole piece, and wherein said fixed pole piece defines a straight tubular passageway to allow a flow of fluid to take place from said fixed valve seat in a direction longitudinally of said fixed pole piece.

15. In a magnetic flux-shifting valve the combination of

(a) a tubular fixed armature substantially of soft iron defining a fluid passageway;

(b) a plunger movable relative to said armature to open and close said fluid passageway;

(c) said plunger having a first position in which a gap is formed between said plunger and said armature and said plunger having a second position in which said gap between said plunger and said armature is closed;

(d) means for biasing said plunger away from said armature to establish said gap;

(e) means for admitting a fluid to said gap against the action of said biasing means;

(f) a housing for an electromagnet surrounding said armature and having a wall of soft iron;

(g) a first fixed permanent magnet abutting against said housing wall and having a relatively high coercive force so that the polarization thereof is normally unalterable;

(h) a second fixed permanent magnet having a relatively low coercive force so that the polarization thereof is normally alterable, said second magnet being displaced relative to said first magnet in a direction longitudinally of said armature;

(i) a first soft iron member engaging one side of said first magnet, said first magnet and said first soft iron member both being disk-shaped and both having the same diameter;

(j) a second soft iron member engaging the other side of said first magnet and being disk-shaped and having a smaller diameter than said first soft iron member, and being overlapped by said housing wall;

(k) a first flux path including said first soft iron member, said plunger, said second soft iron member and said first magnet;

(m) a second flux path including a portion of said armature, said second soft iron member, said wall of said housing for an electromagnet, and said second magnet; and

(n) an electromagnet in said housing adapted to reverse the polarity of said second magnet to establish a third flux path, the magnetomotorive forces active in said third flux path resulting in closing of said gap.

16. A magnetic flux-shifting valve including

(a) a substantially straight tubular armature defining a fluid passageway having an intake end and an outlet end;

(b) a plunger movable relative to said intake end to open and close said fluid passageway;

(c) means for biasing said plunger away from said intake end;

(d) means for admitting fluid to said intake end;

(e) a housing for an electromagnet surrounding said armature, said housing having a wall of soft iron;

(f) a first fixed permanent magnet having a relatively high coercive force so that the polarization thereof is virtually unalterable;

(g) a second fixed permanent magnet having a relatively low coercive force so that the polarization thereof is alterable;

(h) a first soft iron member arranged to one side of said first magnet in physical contact with it;

(i) a second soft iron member arranged to the other side of said first magnet in physical contact with it;

(j) said wall of said housing for an electromagnet overlapping said second fixed soft iron member and abutting against said first magnet;

(k) a first flux path including said first soft iron member, said plunger, said second soft iron member and said first magnet;

(l) a second flux path including said armature, said second soft iron member, said wall of said housing for an electromagnet, and said second magnet; and

(m) an electromagnet in said housing adapted to reverse the polarity of said magnet, causing attraction of said plunger and closing of said fluid passageway.

17. A magnetic flux-shifting valve as specified in claim 16 wherein said second magnet is tubular and arranged between the input end and the output end of said armature.