Photoelectric incremental measuring apparatus

• US 4,403,859 A
• Filed: 12/11/1980
• Issued: 09/13/1983
• Est. Priority Date: 12/22/1979
• Status: Expired due to Term

• Current Assignee: Dr. Johannes Heidenhain GmbH
• Original Assignee: Dr Johannes Heidenhain GmbH
• Inventors: Ernst, Alfons
• Primary Examiner(s): ROSENBERGER, RICHARD A
• Application Number:
  US06/215,410
• Time in Patent Office: 1,006 Days
• Field of Search: 356/373, 356/374, 356/375, 250/237 G, 250/231 SE, 33/125 C, 340/507, 340/508
• US Class Current: 356/619
• CPC Class Codes: G01D 5/2457 Incremental encoders having reference marks
• CPC Class Codes: G01D 5/34792 with only digital scales or both digital and incremental scales
• CPC Class Codes: H03M 1/308 with additional pattern means for determining the absolute position, e.g. reference marks

Abstract

An improved photoelectric incremental measuring apparatus for measuring the relative displacement of two objects is disclosed, the apparatus including a measuring scale and a scanning unit for scanning the scale having a reticle, the scale and reticle each carrying a measuring grid. The scale has at least two nonidentical reference marks, each of which comprises a line group with an irregular line spacing pattern. The reticle has at least two reading fields, each of which comprises a line group with an irregular line spacing pattern that is identical to the line spacing pattern of a selected one of the reference marks. The reading fields occupy such positions on the reticle that each reading field aligns with its corresponding reference mark simultaneously as the scanning unit moves along the scale. Each reading position on the scanning unit is illuminated by a light source, such as a lamp, and the light sources are connected across a common resistor, mounted in series, to a power source.

Claims

1. In a photoelectric incremental measuring apparatus for measuring the relative displacement of two objects, the apparatus including a measuring scale and a scanning unit for scanning the scale having a reticle, the scale and reticle each carrying a measuring grid, the improvement comprising:

the scale having at least two nonidentical reference marks, each of which reference marks comprises a line group with an irregular line spacing pattern;

the reticle having at least two reading fields, each of which reading fields comprises a line group with an irregular line spacing pattern that is substantially identical to the line spacing pattern of a selected one of the reference marks, the reading fields positioned on the reticle such that each reading field aligns simultaneously with its corresponding reference mark at only one relative position between the scale and the scanning unit as the scanning unit moves relative to the scale;

the scanning unit having at least two reference mark reading positions, each reference mark reading position comprising a respective detection means for detecting the alignment of the respective reading field with its corresponding reference mark and for generating respective individual detection signals in response thereto; and

means for combining the individual detection signals to generate a composite detection signal of higher accuracy than the individual detection signals.

2. The apparatus of claim 1 wherein the scale further comprises a line track containing the reference marks.

3. The apparatus of claim 1 or 2 wherein the scale has a radius of curvature centered about a selected axis of rotation.

4. The apparatus of claim 3 wherein each of the at least two reading positions comprises a respective light source, and wherein the invention further comprises means for connecting a common power source to the at least two light sources, the connecting means being responsive to the dropping out of fewer than all the light sources such that the brightness of the remaining light source is increased.

5. The apparatus of claim 4 wherein the connecting means comprises a resistor mounted commonly in series with the at least two light sources.

6. The apparatus of claim 3 wherein at least two reading positions are arranged diametrically.

7. The apparatus of claim 6 further comprising a means for signalling the dropping out of a light source.

8. The invention of claim 1 wherein each reading position comprises a separate, respective light source.

13. The apparatus of claim 8 wherein the connecting means comprises a resistor mounted commonly in series with the at least two light sources.

14. The apparatus of claim 8 further comprising means for signalling the dropping out of a light source.

9. In a photoelectric incremental measuring apparatus for measuring the relative displacement of two objects, the apparatus including a measuring scale and a scanning unit for scanning the scale having a reticle, the scale and reticle each carrying a measuring grid, the improvement comprising:

the scale having at least two nonidentical reference marks, each of which reference marks comprises a respective line group with an irregular line spacing pattern;

the reticle having at least two reading fields, each of which reading fields comprises a respective line group with an irregular line spacing pattern that is substantially identical to the line spacing pattern of a selected one of the reference marks, the reading fields positioned on the reticle such that each reading field aligns with its corresponding reference mark simultaneously at only one relative position between the scale and the scanning unit as the scanning unit moves relative to the scale;

the scanning unit having at least two reference mark reading positions and at least two light sources such that each reference mark reading position has its own light source, each reference mark reading position comprising a respective detection means for detecting the alignment of the respective reading field with its corresponding reference mark; and

means for connecting a common power source to the at least two light sources, the connecting means being responsive to the dropping out of fewer than all the light sources such that the brightness of the remaining light sources is increased.

10. The apparatus of claim 9 wherein the scale further comprises a line track containing the reference marks.

11. The apparatus of claim 9 or 10 wherein the scale has a radius of curvature centered about a selected axis of rotation.

12. The apparatus of claim 11 wherein the at least two reference mark reading positions are arranged diametrically with respect to the selected axis of rotation.

15. In a photoelectric incremental measuring apparatus for measuring the relative displacement of two objects, the apparatus including a measuring scale and a scanning unit for scanning the scale, the scanning unit having a reticle, the scale and reticle each carrying a respective measuring grid, the improvement comprising:

at least two nonidentical reference marks on the scale, each of which reference marks comprises a line group with an irregular line spacing pattern;

a first and a second reading field on the reticle, each of which reading fields comprises a line group with an irregular line spacing pattern that is substantially identical to the line spacing pattern of a selected one of the reference marks, the reading fields positioned on the reticle such that each reading field aligns with its corresponding reference mark at only one relative position between the scale and the scanning unit as the scanning unit moves relative to the scale;

a first light source and a second light source included in the scanning unit;

a first pair of photosensitive elements including a first element responsive to light from the first light source modulated by the first reading field and the reference marks and a second element responsive to light from the first light source modulated by the measuring grid of the reticle and the measuring grid of the scale;

a second pair of photosensitive elements including a first element responsive to light from the second light source modulated by the second reading field and the reference marks and a second element responsive to light from the second light source modulated by the measuring grid of the reticle and the measuring grid of the scale;

the first element of the first pair of photosensitive elements generating a first reference pulse only upon alignment of the first reading field with its corresponding reference mark and the first element of the second pair of photosensitive elements generating a second reference pulse only upon alignment of the second reading field with its corresponding reference mark, the first and second reference pulses being generated simultaneously;

means for summing the first and second reference pulses to produce a composite reference pulse signal; and

means for connecting a common power source to the first and the second light sources, the connecting means being responsive to the dropping out of one of the light sources such that the brightness of the remaining functioning light source is increased thereby increasing the illumination of the pair of photosensitive elements corresponding to the remaining functioning light source to increase the level of the reference pulse generating by the first element of the pair of photosensitive elements corresponding to the remaining functioning light source.

16. In a photoelectric incremental measuring apparatus for measuring the relative displacement of two objects, the apparatus including a measuring scale and a scanning unit for scanning the scale having a reticle, the scale and reticle each carrying a measuring grid, the improvement comprising:

the scale having at least two nonidentical reference marks, each of which reference marks comprises a line group with an irregular line spacing pattern;

the reticle having at least two reading fields, each of which reading fields comprises a line group with an irregular line spacing pattern that is substantially identical to the line spacing pattern of a selected one of the reference marks, the reading fields positioned on the reticle such that each reading field aligns with its corresponding reference mark at only one relative position between the scale and the scanning unit as the scanning unit moves relative to the scale;

the scanning unit having at least two reference mark reading positions and at least two light sources such that each reference mark reading position has its own light source, each reference mark reading position comprising a respective detection means for detecting the alignment of the respective reading field with its corresponding reference mark; and

means for connecting a common power source to the at least two light sources, the connecting means being responsive to the dropping out of fewer than all the light sources such that the brightness of the remaining light sources is increased.

17. The invention of claim 16 wherein the connecting means comprises a resistor mounted commonly in series with the at least two light sources.

18. The invention of claim 16 further comprising means for signalling the dropping out of a light source.

19. The invention of claim 16 wherein the scale further comprises a line track containing the reference marks.