Folding machine

• US 4,403,981 A
• Filed: 02/24/1982
• Issued: 09/13/1983
• Est. Priority Date: 02/26/1981
• Status: Expired due to Term

• Current Assignee: Bell & Howell LLC (Böwe Systec AG)
• Original Assignee: Hasler AG
• Inventors: Wuthrich, Werner
• Primary Examiner(s): Heinz, A. J.
• Application Number:
  US06/352,056
• Time in Patent Office: 566 Days
• Field of Search: 493/419-421, 493/424, 493/425, 493/433-435, 493/442, 493/443, 493/249, 493/451-454, 493/448, 493/456, 493/460, 493/388, 493/247, 493/260, 493/262, 53/10, 53/28, 53/32, 53/117, 53/120, 53/429, 53/376
• US Class Current: 493/419
• CPC Class Codes: B65H 29/008 Winding single articles into single rolls
• CPC Class Codes: B65H 45/12 Folding articles or webs with application of pressure to define or form crease lines B65H20/28 takes precedence; pleating, kilting or goffering textile fabrics D06J

Abstract

The material to be folded (a, b) and consisting of one or several sheets is introduced into a flat cartridge (1) up to the point (A) of the fold to be formed by means of a pair of supply rollers (29, 30). Subsequently, the cartridge (1) is turned around an axis (2) in a right angle to the introductory direction whereby a feed roll (9) presses temporarily the point (A) of the material to be folded (a, b) against the edge (6) of the cartridge at which it was introduced and folds the material to be folded (a, b) thus over the edge (6) at this point (A). Finally, the material to be folded (a, b) is taken over by a pair of folding rollers (11, 12) with the top of the thus formed fold leading which presses the fold together. During this process, the portion (a) of the material to be folded introduced into the cartridge (1) remains constantly plane so that, for example, a credit card or a flat sample can be attached with paper clips at this portion without impeding the operation of the folding station or making it more difficult.

Claims

1. A machine for folding material consisting of one or several sheets to be folded, jointly, having at least one folding station, comprising

a cartridge (1) including two guide walls (3,4) defining a space therebetween for receiving a portion (a;

c,d) of the sheet material and having two opposite gap-like end openings each defined between a pair of coresponding edges of said walls (3,4);

means mounting said cartridge to rotate about an axis (2,41) transverse to said cartridge and to repeatedly turn said cartridge (1) by 180°

from one rest position to another, said axis (2,41) being arranged along a center line between said end openings of said cartridge (1) so that said end openings move on a common circular path during turning of said cartridge (1);

a pair of supply rollers (29,30) connected adjacent said common circular path and operable for supplying said material to be folded toward said cartridge (1) for introducing said portion (a;

c, d) of said sheet material into said space of said cartridge (1) through one of said end openings thereof;

at least one pressure roller (9,10), means (23,24) resiliently mounting said at least one pressure roller (9,10) adjacent said circular path for movement on a path crossing said circular path and resiliently urging said at least one pressure roller in an inward direction toward said axis thereof for rolling engagement with one of said pairs of edges of one of said guide walls (3,

     4) and on an outer face of that guide wall (3,

     4) adjacent that edge as the cartridge rotates about its axis, said portion (a;

c,d) of said sheet material being introduced into said space in a substantially parallel position between said guide walls with said portion (b;

e) to be folded extending outside of said walls, whereby the rotation of said cartridge causes said pressure roller to pre-fold said portion (b;

e) of said sheet material to be folded about said one edge;

a pair of withdrawing and final folding rollers (11,12) connected adjacent said common circular path and operable for withdrawing said sheet material from said cartridge (1) and for finally folding said pre-folded material by said pressure roller (9,10);

said pair of supply rollers (29,

     30) and said pair of withdrawing and final folding rollers (11,12) each adjoining one of said two end openings of said cartridge (1) in each of said rest positions thereof and said pressure roller (9,

     10) being situated beside said pair of pressure and final folding rollers (11,12); and

at least one pair of transport rollers (13,14,15,16) on said cartridge (1), means connected to operate said at least one pair of transport rollers in an advanced controlled manner during stand still of the cartridge (1) to transport within said space of said cartridge (1) said portion (a;

c,d) of said sheet material supplied by said supply rollers (29,

     30) and to move out of said space said portion (a;

c, d), thereby moving said material (a, b;

c, d, e) to said pair of withdrawing and final folding rollers (11,12), and during turning of said cartridge (1) to stand still for holding said portion (a;

c,d) of said material stationary within said space.

2. A machine as set forth in claim 1, including at least one additional roller (19-22) connected on at least one end of the cartridge (1) between one end opening and said at least one pair of transport rollers (13, 14, 15, 16) and connected to be driven by the latter, said at least one additional roller (19-22) movable into contact with said at least one pressure roller (9,10) following the pre-folding of the portion (b;

e) of the material to be folded by the pressure roller (9,

     10), whereby the portion (b;

e) of the material to be folded is gripped between said pressure roller (9,

     10) and said additional roller (19-22) and is advanced in close overlying relation with the portion (a;

c, d) of the material in said space to the pair of withdrawing and final folding rollers (11,

     12) upon operation of said at least one pair of transport rollers (13, 14, 15,

     16).

3. A machine according to claim 1, in which said guide walls (3, 4) of the cartridge (1) having at least one area adjacent to the introductory side adapted to be moved to clamp down the material to be folded between the pair of corresponding edges (6, 31) of said walls (3, 4) and is in a clamping position during the turning of said cartridge (1).

4. A machine according to claim 1, including an additional roller (19 to 22) arranged on at least one end of the outer side of at least one of the guide walls (3,4) of the cartridge (1) at a distance from the cartridge corresponding edge (6,31), said pressure roller (9, 10), after having run over one of said pairs of edges of the cartridge on the introductory side (6,31) is adapted to be resiliently urged against said additional roller during the transfer of the material to be folded (5,32) to the pair of pressure and final folding rollers (11, 12), said additional roller (for example, 22) connected to be driven by the transport roller adjacent to it (16) of said at least one pair of transport rollers (13 to 16), and said pressure roller (for example, 9) and said additional roller (22) being drivingly when said pressure roller (9) is pressed against said additional roller (22) so that said pressure roller and said additional roller rotate at the same circumferential roller speed.

5. A machine according to claim 4, in which said pressure roller (9, 10) is spring-loaded, a stop (25, 26) connected to hold the spring-loaded pressure roller (9, 10) in its resting position, said spring loaded pressure roller connected to be movable as a function of the turning of the cartridge (1) from a suitable position for the running of the pressure roller (9, 10) on one cartridge edge of said pair of edges (6, 31) to a position against the additional roller (19 to 22) when the cartridge edge (6, 31) and the additional roller (19 to 22) successively approach said pressure roller.

6. A machine according to claim 1, in which said pair of supply rollers (29, 30) having a roller gap which is enlarged after the feeding of said portion (a;

c,d) of the sheet material (5;

     32) into said space of the cartridge (1) to such an extent that the portion (b;

e) of the material to be folded (5;

     32) which has remained in the roller gap can be freely pulled out.

7. A machine according to claim 6, in which said pair of pressure and final folding rollers (11, 12) and said pair of supply rollers (29, 30) are arranged at 180°

relative to the axis (2) of the cartridge, and said means connected to turn said cartridge (1) by 180°

about said axis (2) being connected to reverse the direction of rotation of the at least one pair of transport rollers (13 to

     16) after each 180°

turn of the cartridge (1).

8. A machine according to claim 7, including two pairs of transport rollers (13/14, 15/16) on the cartridge (1), said means connected to turn said cartridge includes three planetary gears, connected in series, and connected to drive said at least one pair of transport rollers (13 to 16), a shaft (41) rigidly connected with the cartridge (1) and adapted to be driven to turn the latter, said first planetary gear having a sun wheel (40) connected rigidly to said shaft to turn the same, a crosspiece (42) carrying the planetary wheels (43, 44 and 45, 46) of the first and of the second planetary gears, a pair of sun wheels (47 and 48), of the second and third planetary gears, being rigidly connected with each other and rotatable on the shaft (41), a rotary ring gear (54) included in said first planetary gear and forming the driving element and having internal toothing, and the second planetary gear having a rigidly arranged ring gear (55) with internal toothing, and a pair of planetary wheels (49,50) of the third planetary gear connected with the sun wheel (48) thereof and having shafts (51,52) connected with the cartridge (1) to drive the pairs of transport rollers (13, 14 and 15, 16), and said first and the second planetary gears having identical planetary wheels and identical sun wheels.

9. A machine according to claim 7, including two pair of transport rollers (13/14, 15/16) on the cartridge (1), one gear wheel each (61, 62) rigidly connected with the transport rollers (13, 15) of the pairs of transport rollers (13/14, 15/16) to be driven in the same direction, a gear wheel (63) connected coaxial to the axis of rotation (2) of the cartridge (1) and connected in meshing relation with said one gear wheel each (61, 61), and a connectable coupling (64a/64b) connectable to drive said gear wheel (63) and which is disconnected during the turning of the cartridge (1).