Apparatus for forming individual stacks from an endless web

• US 4,406,650 A
• Filed: 03/23/1981
• Issued: 09/27/1983
• Est. Priority Date: 04/10/1980
• Status: Expired due to Fees

• Current Assignee: JOS Hunkeler AG Fabrik FUER Graphische Maschinen
• Original Assignee: JOS Hunkeler AG Fabrik FUER Graphische Maschinen
• Inventors: Felix, Willi
• Primary Examiner(s): Heinz, A. J.
• Application Number:
  US06/246,917
• Time in Patent Office: 918 Days
• Field of Search: 493/410-412, 493/433, 493/409, 493/413-415, 493/448, 493/451, 493/430, 270/39, 414/45, 221/251
• US Class Current: 493/410
• CPC Class Codes: B65H 45/1015 Folding webs provided with predefined fold lines; Refolding prefolded webs, e.g. fanfolded continuous forms

Abstract

A support or carrier web, composed of sections interconnected along a separation or fracture line, is folded in a zig-zag configuration and stacked upon an elevationally displaceable support element. After the stack reaches a certain height pressure fingers are pivoted into an effectual position where they press against one side of the finished-form stack. Above these pressure fingers there are arranged suction heads which can be advanced into a position where they engage below the further arriving sections. By applying negative pressure, effective at a suction opening, there is fixidly retained at least the lowermost section of the next stack to be formed. Both of the sections belonging to the different stacks are held in an open position by the suction heads. Into the opening between both of the aforementioned sections there is introduced a roll grate carrying at its leading end a cutter or knife. This cutter disconnects both of the mentioned sections at their common connection location, and the support element now is lowered into a lower terminal position where it transfers the finished-formed stack to conveyor bands. The suction heads are again retracted so that the formed partial stack can be deposited upon the roll grate. The forming partial stack is supported for such length of time upon such roll grate until the support element, when ready to assume its stack support function, again arrives at its upper end position where it takes-over the partial stack previously reposing upon the roll grate. Due to the temporary deposition of the partial stack upon the roll grate it is not necessary to interrupt the continuous infeed of the web during the separation and outfeed of the finished stack.

Claims

1. An apparatus for forming individual stacks from an endless web composed of interconnected web sections, comprising:

means for the substantially zig-zag folding of a continuously infed web at connection locations of the web sections with one another;

a support element upon which there can be supported stacks formed of the zig-zag folded web, each stack having an uppermost web section;

a separation device for the periodic separation of the uppermost web section of one of the stacks reposing upon the support element from a next following web section of the web which forms a lowermost web section of a next successive stack which is to be formed after forming the one stack reposing upon the support element and which one reposing stack is composed of a predetermined number of mutually interconnected, superimposed web sections of the web;

holder means for temporarily fixedly and individually retaining during said periodic separation each of said uppermost web section of said one reposing stack and said next following lowermost web section of said next successive stack which is to be formed and which web sections are to be separated from one another;

a support device movable into an effectual position engaging below arriving web sections intended to form said next successive stack when said one reposing stack which defines a previously finished-formed stack is being removed from the support element;

means for displacing said support device into said effectual position;

said support element, when ready to receive a new stack, taking-over a partial stack of said next successive stack which is to be formed and temporarily formed upon said support device;

said holder means comprising a first retention arrangement for the retention of at least the uppermost web section of the previously finsihed-formed stack and a second retention arrangement for holding at least the lowermost web section of the next successive stack to be formed;

both of said retention arrangements being located in spaced superimposed relationship in order to retain in a raised position from one another, during the separation operation, the web sections which are to be separated from one another; and

said first retention arrangement comprising at least one movable holder element which can be brought into a position where it defines means for directly pressing upon the previously finished-formed stack.

2. The apparatus as defined in claim 1, wherein:

said holder element comprises a pressure finger pivotable about a pivot shaft.

3. The apparatus as defined in claim 1, wherein:

said support device comprises a support member which can be introduced between web sections which are to be separated from one another.

4. The apparatus as defined in claim 3, wherein:

said support member comprises grate means for temporarily supporting said next successive stack which is to be formed.

5. The apparatus as defined in claim 3, wherein:

said separation device comprises a cutter element arranged at said support member.

6. The apparatus as defined in claim 1, further including:

means for raising and lowering said support element.

7. The apparatus as defined in claim 6, wherein:

said raising and lowering means serves to displace said support element into a lower terminal position and an upper terminal position; and

outfeed conveyor means cooperating with said support element when in said lower terminal position in order to take-over a stack transferred from said support element to said outfeed conveyor means.

8. The apparatus as defined in claim 7, wherein:

said outfeed conveyor means comprises at least one belt conveyor at which comes to bear the stack to be transferred at the region of the lower terminal position of the support element.

9. The apparatus as defined in claim 1, wherein:

the web which is processed comprises an endless web provided with attachments and from which there are formed the individual stacks.

10. An apparatus for forming individual stacks from an endless web composed of interconnected web sections, comprising:

means for the substantially zig-zag folding of a continuously infed web at connection locations of the web sections with one another;

a support element upon which there can be supported stacks formed of the zig-zag folded web, each stack having an uppermost web section;

a separation device for the periodic separation of the uppermost web section of one of the stacks reposing upon the support element from a next following web section of the web which forms a lowermost web section of a next successive stack which is to be formed after forming the one stack reposing upon the support element and which one reposing stack is composed of a predetermined number of mutually interconnected, superimposed web sections of the web;

holder means for temporarily fixedly and individually retaining during said periodic separation each of said uppermost web section of said one reposing stack and said next following lowermost web section of said next successive stack which is to be formed and which web sections are to be separated from one another;

a support device movable into an effectual position engaging below arriving web sections intended to form said next successive stack when said one reposing stack which defines a previously finished-formed stack is being removed from the support element;

means for displacing said support device into said effectual position;

said support element, when ready to receive a new stack, taking-over a partial stack of said next successive stack which is to be formed and temporarily formed upon said support device;

said folding means comprises a rotatably driven drum over which there is guided the web to be folded in zig-zag configuration;

means for fixedly retaining each second incoming web section at the region of a leading edge thereof during the rotation of the drum for such length of time until the retained web region is located at an underside region on the drum;

said fixedly retaining means comprises at least two selectively operative holder devices provided for said drum; and

said holder devices being arranged in spaced relationship from one another at the circumference of said drum by an amount essentially corresponding to twice the length of a web section.

11. The apparatus as defined in claim 10, wherein:

each holder device comprises a suction device;

means defining a source of negative pressure; and

said suction devices being periodically connectable with said negative pressure source.

21. The apparatus as defined in claim 11, wherein:

said support device comprises a support member which can be introduced between web sections which are to be separated from one another.

22. The apparatus as defined in claim 21, wherein:

said support member comprises grate means for temporarily supporting said next successive stack which is to be formed.

23. The apparatus as defined in claim 21, wherein:

said separation device comprises a cutter element arranged at said support member.

12. An apparatus for forming individual stacks from an endless web composed of interconnected web sections, comprising:

means for the substantially zig-zag folding of a continuously infed web at connection locations of the web sections with one another;

a support element upon which there can be supported stacks formed of the zig-zag folded web, each stack having an uppermost web section;

a separation device for the periodic separation of the uppermost web section of one of the stacks reposing upon the support element from a next following web section of the web which forms a lowermost web section of a next successive stack which is to be formed after forming the one stack reposing upon the support element and which one reposing stack is composed of a predetermined number of mutually interconnected, superimposed web sections of the web;

holder means for temporarily fixedly and individually retaining during said periodic separation each of said uppermost web section of said one reposing stack and said next following lowermost web section of said next successive stack which is to be formed and which web sections are to be separated from one another;

a support device movable into an effectual position engaging below arriving web sections intended to form said next successive stack when said one reposing stack which defines a previously finished-formed stack is being removed from the support element;

means for displacing said support device into said effectual position;

said support element, when ready to receive a new stack, taking-over a partial stack of said next successive stack which is to be formed and temporarily formed upon said support device;

said holder means comprises a first retention arrangement for the retention of at least the uppermost web section of the previously finished-formed stack and a second retention arrangement for holding at least the lowermost web section of the next successive stak to be formed;

both of said retention arrangements being located in spaced superimposed relationship in order to retain in a raised position from one another, during the separation operation, the web sections which are to be separated from one another; and

said second retention arrangement comprises at least one clamp means movable into an effectual position where it defines means for fixedly retaining at least the lowermost web section of the next successive stack which is to be formed.

13. The apparatus as defined in claim 12, wherein:

said support device comprises a support member which can be introduced between web sections which are to be separated from one another.

14. The apparatus as defined in claim 13, wherein:

said support member comprises grate means for temporarily supporting said next successive stack which is to be formed.

15. The apparatus as defined in claim 13, wherein:

said separation device comprises a cutter element arranged at said support member.

16. The apparatus as defined in claim 12, further including:

means for raising and lowering said support element.

17. The apparatus as defined in claim 16, wherein:

said raising and lowering means serves to displace said support element into a lower terminal position and an upper terminal position; and

outfeed conveyor means cooperating with said support element when in said lower terminal position in order to take-over a stack transferred from said support element to said outfeed conveyor means.

18. The apparatus as defined in claim 17, wherein:

said outfeed conveyor means comprises at least one belt conveyor at which comes to bear the stack to be transferred at the region of the lower terminal position of the support element.

19. The apparatus as defined in claim 12, wherein:

the web which is processed comprises an endless web provided with attachments and from which there are formed the individual stacks.

20. An apparatus for forming individual stacks from an endless web composed of interconnected web sections, comprising:

means for the substantially zig-zag folding of a continuously infed web at connection locations of the web sections with one another;

a support element upon which there can be supported stacks formed of the zig-zag folded web, each stack having an uppermost web section;

a separation device for the periodic separation of the uppermost web section of one of the stacks reposing upon the support element from a next following web section of the web which forms a lowermost web section of a next successive stack which is to be formed after forming the one stack reposing upon the support element and which one reposing stack is composed of a predetermined number of mutually interconnected, superimposed web sections of the web;

holder means for temporarily fixedly and individually retaining during said periodic separation each of said uppermost web section of said one reposing stack and said next following lowermost web section of said next successive stack which is to be formed and which web sections are to be separated from one another;

a support device movable into an effectual position engaging below arriving web sections intended to form said next successive stack when said one reposing stack which defines a previously finished-formed stack is being removed from the support element;

means for displacing said support device into said effectual position;

said support element, when ready to receive a new stack, taking-over a partial stack of said next successive stack which is to be formed and temporarily formed upon said support device;

said holder means comprises a first retention arrangement for the retention of at least the uppermost web section of the previously finished-formed stack and a second retention arrangement for holding at least the lowermost web section of the next successive stack to be formed;

both of said retention arrangements being located in spaced superimposed relationship in order to retain in a raised position from one another, during the separation operation, the web sections which are to be separated from one another; and

said second retention arrangement comprises at least one movable suction element, means for moving said suction element into a position where it engages below the lowermost web section of the next successive stack to be formed.

24. The apparatus as defined in claim 20, further including:

means for raising and lowering said support element.

25. The apparatus as defined in claim 24, wherein:

said raising and lowering means serves to displace said support element into a lower terminal position and an upper terminal position; and

outfeed conveyor means cooperating with said support element when in said lower terminal position in order to take-over a stack transferred from said support element to said outfeed conveyor means.

26. The apparatus as defined in claim 25, wherein:

said outfeed conveyor means comprises at least one belt conveyor at which comes to bear the stack to be transferred at the region of the lower terminal position of the support element.

27. The apparatus as defined in claim 20, wherein:

the web which is processed comprises an endless web provided with attachments and from which there are formed the individual stacks.