Electric hotplate

• US 4,410,793 A
• Filed: 09/02/1981
• Issued: 10/18/1983
• Est. Priority Date: 09/09/1980
• Status: Expired due to Fees

• Current Assignee: Fischer Karl
• Original Assignee: Karl Fischer
• Inventors: Fischer, Karl, Schreder, Felix, Knauss, Hermann
• Primary Examiner(s): Mayewsky, Volodymyr Y.
• Application Number:
  US06/298,750
• Time in Patent Office: 776 Days
• Field of Search: 219/449, 219/450, 219/452, 219/459, 219/460, 219/461, 219/462, 219/463, 219/464, 219/467, 219/445
• US Class Current: 219/448.15
• CPC Class Codes: F24C 15/102 electrically heated
• CPC Class Codes: F24C 7/067 on ranges
• CPC Class Codes: H05B 3/68 Heating arrangements specially adapted for cooking plates or analogous hot-plates
• CPC Class Codes: H05B 3/72 Plates of sheet metal

Abstract

An electric hotplate (11) has a metal plate-like or inverted dish-shaped circular hotplate member (12) against whose bottom are pressed by spring elements (25) thin flexible tubular heaters (31), while interposing a multilayer insulation (28). A support disk (26) is placed between insulation (28) and spring elements (25). According to a variant a reinforcement is provided, which may also be placed between the insulation and the tubular heaters. The electric hotplate has a low heat storing capacity and a very flat upper cooking surface (32), even under operating conditions.

Claims

1. An electric hotplate having a metal hotplate member with, in the heated area, an upper, substantially closed planar cooking surface and a smooth, unribbed bottom surface, at least one tubular heater embedded in electrically insulating material and having a flat surface for engaging the bottom surface of the hotplate member and a base plate connected to the hotplate member and enclosing the at least one tubular heater, the hotplate comprising:

at least one spring element supported between the at least one tubular heater and base plate for resiliently pressing the the least one tubular heater against the bottom surface of the hotplate member;

a heat-resistant insulation layer interposed between the spring member and the at least one tubular heater;

the tubular heater being thin and flexible, and so arranged as to define an unheated central area;

the hotplate member having a thermostat opening in the central area, surrounded by a downwardly directed inner rim; and

,

a thermostat support sleeve press-fitted in the thermostat opening defining an annular enclosure for the at least one tubular heater, the base plate being connected to the support sleeve in the central area whereby heat conduction to the cooking surface is enhanced and energy losses due to thermal inertia are reduced.

2. An electric hotplate according to claim 1, wherein the hotplate member is made from steel and has a thickness of less than 3 mm.

3. An electric hotplate according to claim 1, wherein the hotplate member has an outer slot, and is surrounded by a spillage rim in the form of a thin, profiled, stainless steel ring which can be snapped into the outer slot.

4. An electric hotplate according to claim 1, wherein the at least one tubular heater is arranged in a spiral pattern, adjacent turns of the spirally arranged tubular heater being spaced from one another by a distance which considerably exceeds the width of the at least one tubular heater.

5. An electric hotplate according to claim 4, wherein the width of the at least one tubular heater is not greater than 5.5 mm and the at least one tubular heater has an outer wall covering not more than 0.4 mm thick.

6. An electric hotplate according to claim 1, comprising a plurality of tubular heating sections.

7. An electric hotplate according to claim 1, wherein the at least one tubular heater has two heating resistor wires wound as a tandem coil.

8. An electric hotplate according to claim 1, wherein the insulation layer is reinforced.

9. An electric hotplate according to claim 8, wherein the reinforcement comprises a perforated metal structure pressed into the surface of the insulating material.

10. An electric hotplate according to claim 9, wherein the perforated metal structure is a steel-wire reinforced fabric.

11. An electric hotplate according to claim 1, wherein the insulation layer is in multilayer form, comprising a layer of fibrous insulating material engaging the at least one tubular heater and a layer of a compressed loose insulating material placed below the fibrous layer.

12. An electric hotplate according to claim 1, wherein the top of the insulation layer is profiled.

13. An electric hotplate according to claim 1, comprising a sheet metal support disk disposed beneath the insulation layer, the spring element acting on the disk.

14. An electric hotplate according to claim 13, wherein the sheet metal support disk is ribbed.

15. An electric hotplate according to claim 1, wherein the spring element is constructed as a plurality of leaf springs emanating from a common part, in the form of a plurality of star-like arms.

16. An electric hotplate according to claim 15, wherein the base plate the reinforcing corrugations and the leaf springs are arranged in the reinforcing corrugations.

17. An electric hotplate having a metal hotplate member with, in the heated area, an upper, substantially closed planar cooking surface and a smooth, unribbed bottom surface, at least one tubular heater embedded in electrically insulating material and having a flat surface for engaging the bottom surface of the hotplate member and a base plate connected to the hotplate member and enclosing the at least one tubular heater, the electric hotplate comprising:

the hotplate member having an outer rim directed substantially perpendicularly downwardly from the cooking surface, the base plate resting against the lower edge of the outer rim and being centered thereon;

a compressible heat-resistant insulation layer interposed between the at least one tubular heater and the base plate;

at least one spring element supported by and between the insulation layer and the base plate for resiliently pressing the at least one tubular heater against the bottom surface of the hotplate member, the at least one spring element having an elongation characteristic which exceeds the permanent deformation of the insulation layer; and

,

the tubular heater being thin and flexible, whereby heat reduction to the cooking surface is enhanced and energy losses due to thermal inertia are reduced.

18. An electric hotplate according to claim 17, wherein the base plate has stamped projections at its perimeter on which the outer rim of the hotplate member is supported.

19. An electric hotplate according to claim 17, wherein the layer is provided with a heat-resistant coating.

20. An electric hotplate according to claim 17, wherein the spring element is stamped and bent from the support disk (26a).

21. An electric hotplate according to claim 17, comprising edge-mounted detachable hold-down parts.

22. An electric hotplate according to claim 21, comprising a plurality of fastening members fitted to the outer rim of the hotplate member.

23. An electric hotplate according to claim 22, wherein the fastening members are formed as tongues which engage on the detachable parts.

24. An electric hotplate according to claim 22, wherein the tongues have barb-like projections which hook behind the detachable parts.

25. An electric hotplate according to claim 24, wherein the spring element comprises at least one leaf spring fitted to the detachable parts the barb-like projection being hooked behind the detachable parts.

26. An electric hotplate according to claim 24, wherein the detachable parts have two edges formed on offset openings arranged in succession in the insertion direction of the tongues, whereby, at right angles to said insertion direction, the edges are at a smaller distance from one another than the corresponding dimensions of the tongues and the projection.

27. An electric hotplate according to claim 22, wherein a connector for a ground connection is shaped from the tongue-like fastening member.

28. An electric hotplate according to claim 17, wherein the hotplate has an outer slot, and is surrounded by a spillage rim in the form of a thin, profiled, stainless steel ring which can be snapped into the outer slot.

29. An electric hotplate according to claim 17, wherein the at least one tubular heater is arranged in a spiral pattern, adjacent turns of the spirally arranged tubular heater being spaced from one another by a distance which considerably exceeds the width of the at least one tubular heater.

30. An electric hotplate according to claim 17, wherein the insulation layer is in multilayer form, comprising a layer of fibrous insulating material engaging the at least one tubular heater and a layer of a compressed loose insulating material placed below the fibrous layer.

31. An electric hotplate according to claim 17, comprising a sheet metal support disk disposed beneath the insulation layer, the at least one spring element acting on the disk.

32. An electric hotplate according to claim 31, wherein the sheet metal support disk is ribbed.

33. An electric hotplate according to claim 17, wherein the at least one spring element comprises a plurality of leaf springs emanating from the common part, in the form of a plurality of star-like arms.

34. An electric hotplate according to claim 33, wherein the base plate has reinforcing corrugations and the leaf springs are arranged in the reinforcing corrugations.

35. An electric hotplate having a metal hotplate member with, in the heated area, an upper, substantially closed, planar cooking surface and a smooth, unribbed bottom surface, at least one tubular heater embedded in electrically insulating material and having a flat surface for engaging the bottom surface of the hotplate member and a base plate connected to the hotplate member and enclosing the at least one tubular heater, the electric hotplate comprising:

the hotplate member having an outer rim directed substantially perpendicularly downwardly from the cooking surface, the base plate resting against the lower edge of the outer rim and being centered thereon;

at least one spring element supported between the at least one tubular heater and the base plate for resiliently pressing the tubular heater against the bottom surface of the hotplate member;

a heat-resistant insulation layer interposed between the spring member and the at least one tubular heater;

the tubular heater being thin and flexible, whereby heat conduction to the cooking surface is enhanced and energy losses due to thermal inertia are reduced; and

,

temperature limiting means disposed immediately adjacent the bottom of the at least one tubular heater, for interrupting power to the at least one tubular heater when a predetermined temperature is exceeded, whereby the operating temperature of the electric hotplate may be very precisely monitored and controlled.