Two knuckle electrical hinge

• US 4,412,711 A
• Filed: 12/03/1981
• Issued: 11/01/1983
• Est. Priority Date: 12/03/1981
• Status: Expired due to Fees

• Current Assignee: Stanley Works Limited (Stanley Black & Decker, Inc.)
• Original Assignee: Stanley Works Limited (Stanley Black & Decker, Inc.)
• Inventors: Suska, Charles R.
• Primary Examiner(s): DESMOND, EUGENE
• Application Number:
  US06/327,181
• Time in Patent Office: 698 Days
• Field of Search: 339/4
• US Class Current: 439/31
• CPC Class Codes: E05D 11/0081 for transmitting energy, e.g. electrical cable routing
• CPC Class Codes: E05D 2005/102 Pins
• CPC Class Codes: E05Y 2800/28 tubular
• CPC Class Codes: E05Y 2900/132 Doors
• CPC Class Codes: H01R 35/02 Flexible line connectors without frictional contact members

Abstract

A hinge, preferably a two buckle hinge, for passing electric current between a door and frame through one or more concealed, tamperproof electrical wires includes a solid hinge pin that is disposed in the bores of adjacent hinge knuckles for providing relative pivoting of the hinge leaves. In one embodiment, the hinge pin extends partially into the bore of the knuckles to define a cavity in each of the hinge knuckles. The hinge pin includes a slot to receive one or more electrical wires extending between the cavities in the respective hinge knuckles. A conduit is formed in each hinge leaf and communicates through a hole in the respective hinge knuckle to the cavity, such that the wires extend from the cavity along the conduit and out through the back of each hinge leaf.

Claims

1. A hinge for mounting a door in a frame and for passing electric current between the door and frame through a concealed, tamperproof electrical wire comprising a first hinge leaf having a first hinge knuckle, a second hinge leaf having a second hinge knuckle, said first and second knuckles having axially aligned bores, a solid hinge pin disposed in the bores of said first and second knuckles and having a slot extending between the bores of said first and second knuckles for receiving a wire, first conduit means in said first leaf and knuckle for passing a wire from said first leaf to said slot, and second conduit means in said second leaf and knuckle for passing a wire from said slot to said second leaf.

2. A hinge as defined in claim 1, wherein said hinge pin extends only partially into each said bore to define a cavity in each said knuckle, wherein said slot extends along the length of said hinge pin to communicate between said cavities, and wherein said first and second conduit means include a hole in each respective hinge knuckle opening into the cavity of said first and second hinge knuckles, respectively.

3. A hinge as defined in claim 1 or 2, wherein the hinge is a two knuckle hinge, and comprising means for preventing the separation of said hinge knuckles.

4. A hinge as defined in claim 2, wherein the hinge is a two knuckle hinge and the bore of each said knuckle has an internal shoulder, and comprising means on said hinge pin for engaging said shoulders for preventing the separation of said hinge knuckles.

5. A hinge as defined in claim 2, wherein said hinge is a two knuckle hinge.

6. A hinge as defined in claim 5, wherein the bore of at least one of said knuckles has an internal shoulder therein, wherein said hinge pin has an end face disposed in said one knuckle with a longitudinal hole for receiving a screw, and comprising a retainer for preventing separation of said one knuckle and said hinge pin and a screw in said hole attaching said retainer to said end face to overlie said shoulder.

7. A hinge as defined in claims 2, 4, or 5, wherein said first and second conduit means comprise a conduit in each said respective hinge leaf communicating with the hole in each said respective hinge knuckle.

8. A hinge as defined in claim 7, wherein each said leaf comprises a rear face, and each said conduit includes an opening in its respective rear face for introducing a wire into said conduit.

9. A hinge as defined in claim 8, comprising at least one wire extending continuously through the opening and conduit of said first leaf, through the hole and into the cavity of said first knuckle, along said slot into the cavity of said second knuckle, through the hole in said second knuckle, and out through the conduit and opening in said second hinge leaf.

10. A hinge as defined in claim 9, wherein said hinge pin is non-rotatably secured in the bore of one hinge knuckle, and is pivotable in the bore of the other hinge knuckle, and comprising a bushing in the bore of said other hinge knuckle between said hinge pin and said other knuckle.

11. A hinge as defined in claim 10, wherein said bushing is formed of an anti-friction, electrically insulating material, and is substantially co-extensive with said hinge pin.

12. A non-handed, two knuckle hinge for mounting a door in a frame and for passing electric current between the door and frame through a concealed, tamperproof electrical wire comprising a pair of hinge leaves, each said leaf including means for mounting the leaf to one of a door and a jamb, a hinge knuckle associated with each leaf, said hinge knuckles having axially aligned bores, a solid hinge pin pivotably extending through the bore of one of said knuckles and into the bore of the other of said knuckles, means for securing said pin in said other knuckle against axial movement, first bearing means between said knuckles for acting as a vertical thrust bearing when a door is mounted to the leaf associated with the upper of the two knuckles, and second bearing means in the bore of said one knuckle between said hinge pin and said one knuckle for acting as a vertical thrust bearing when the door is mounted to the leaf associated with the lower of the two knuckles, wherein said hinge pin has a slot extending between the bores of said knuckles for receiving a wire, first conduit means in one said leaf and knuckle for passing a wire from said one leaf to said slot, and second conduit means in the other said leaf and knuckle for passing a wire from said slot to said other leaf.

13. A hinge as defined in claim 12, wherein the bore of each knuckle has a cavity communicating between said slot and said first and second conduit means, respectively.

14. A hinge as defined in claim 13, wherein said second bearing means comprises a pintle head on said hinge pin and an internal shoulder portion in said one knuckle, and wherein the cavity in said one knuckle comprises an annular cavity between said hinge pin and said knuckle.

15. A hinge as defined in claim 14, wherein said first bearing means comprises a first anti-friction bushing disposed about said pintle in the bore of said one knuckle.

16. A hinge as defined in claim 15, wherein said second bearing means comprises a second anti-friction bushing, disposed about said pintle in the bore of said one knuckle, wherein said second bushing has a bearing portion between said internal shoulder and said pintle head, and wherein said first and second bearings extend partially along the bore of said one knuckle to define, therebetween, the cavity in said one knuckle.