Copolyester binder filaments and fibers

• US 4,418,116 A
• Filed: 11/03/1981
• Issued: 11/29/1983
• Est. Priority Date: 11/03/1981
• Status: Expired due to Fees

• Current Assignee: E. I. du Pont de Nemours and Company (Corteva, Inc.)
• Original Assignee: E. I. du Pont de Nemours and Company (Corteva, Inc.)
• Inventors: Scott, Paul T.
• Primary Examiner(s): CANNON, JAMES
• Application Number:
  US06/317,874
• Time in Patent Office: 756 Days
• Field of Search: 428/288, 428/296, 428/360, 428/362, 428/369, 428/395, 428/401, 428/198
• US Class Current: 442/359
• CPC Class Codes: D01F 6/84 from copolyesters
• CPC Class Codes: D04H 1/54 by welding together the fibres, e.g. by partially melting or dissolving in combination with needling D04H1/485
• CPC Class Codes: Y10T 428/24826 Spot bonds connect components
• CPC Class Codes: Y10T 428/2905 Plural and with bonded intersections only
• CPC Class Codes: Y10T 428/2909 Nonlinear [e.g., crimped, coiled, etc.]
• CPC Class Codes: Y10T 428/2922 Nonlinear [e.g., crimped, coiled, etc.]
• CPC Class Codes: Y10T 428/2969 Polyamide, polyimide or polyester
• CPC Class Codes: Y10T 428/298 Physical dimension
• CPC Class Codes: Y10T 442/635 Synthetic polymeric strand or fiber material
• CPC Class Codes: Y10T 442/692 Containing at least two chemically different strand or fiber materials

Abstract

Novel improved copolyester binder filaments and fibers consist essentially of the terephthalate of ethylene and diethylene glycols with the mol percent of the latter being in the range of 20 to 45 percent.

Claims

1. A copolyester binder filament wherein the copolyester consists essentially of a terephthalate of ethylene and diethylene glycols and the mol percent of diethylene glycol based on the mols of terephthalate is within the range of 25 to 35%, with the binder filaments having a crystallinity based on fiber density of less than 25%, and the copolyester having a crystalline half-time at 150°

C. of greater than 2 minutes.

2. A filament of claim 1 having a denier within the range of from about 1 to 20.

3. A filament of claim 1 which is a crimped fiber having an extended length within the range of 2.5 to 12 cm.

4. A filament of claim 1 having a crystalline melting point of less than 200°

C.

5. A filament of claim 1 wherein the copolyester consists of the terephthalate of ethylene and diethylene glycols.

6. A blend of filaments suitable for making a heat-bonded filament structure consisting essentially of filaments of poly(ethylene terephthalate) and from 5 to 35% by weight of binder filaments of a copolyester which consists essentially of a terephthalate of ethylene and diethylene glycols in which copolyester the mol percent of diethylene glycol based on mols of terephthalate is within the range of 25 to 35%, with the binder filaments having a crystallinity based on fiber density of less than 25%, and the copolyester having a crystalline half-time at 150°

C. of greater than two minutes.

7. A filament blend of claim 6 in the form of a fiberfill batt.

8. A filament blend of claim 6 in the form of a nonwoven sheet.