Asphalt reclamation unit

• US 4,418,682 A
• Filed: 06/01/1981
• Issued: 12/06/1983
• Est. Priority Date: 06/01/1981
• Status: Expired due to Fees

• Current Assignee: Poweray Infrared Corporation
• Original Assignee: Poweray Infrared Corporation
• Inventors: Heller, Anton H.
• Primary Examiner(s): Scott, Samuel
• Assistant Examiner(s): Focarino, Margaret A.
• Application Number:
  US06/268,661
• Time in Patent Office: 918 Days
• Field of Search: 126/343.5 A, 126/343.5 R, 126/271.2 C, 126/391, 366/22-25, 366/149, 432/13
• US Class Current: 126/343.50A
• CPC Class Codes: C10C 3/007 winning and separation of asphalt from mixtures with aggregates, fillers and other products, e.g. winning from natural asphalt and regeneration of waste asphalt
• CPC Class Codes: E01C 19/08 Apparatus for transporting and heating or melting asphalt, bitumen, tar, or the like stationarily-arranged melting boilers for tar, asphalt, or the like, in general C10C3/12
• CPC Class Codes: E01C 19/1004 Reconditioning or reprocessing bituminous mixtures, e.g. salvaged paving, fresh patching mixtures grown unserviceable; Recycling salvaged bituminous mixtures; Apparatus for the in-plant recycling thereof E01C19/1036 takes precedence

Abstract

A unit for heating initially solid asphaltic material to provide asphaltic concrete in a condition suitable for application, including an inner enclosure defining a volume for containing the material to be heated, an outer enclosure surrounding and spaced from the inner enclosure to define a space beneath the inner enclosure and passages for air flow around the walls of the inner enclosure, infrared energy sources within the latter space for heating air, heating chambers projecting upwardly from the floor of the inner enclosure above the infrared sources to provide regions through which hot air rises from the sources, and flues extending transversely from the upper portions of the heating chamber to the side walls of the inner enclosure for conducting the heated air from the heating chambers to the aforementioned passages. Heat-shielding means are interposed between the infrared sources and adjacent portions of the inner enclosure to prevent local overheating of the material. The unit is operated to heat the initially cold material to a temperature between 275° and 300° F. and to maintain it at that temperature until it is used.

Claims

1. An asphalt reclamation unit for heating initially solid asphaltic material from ambient atmospheric temperature to an elevated temperature between about 275°

F. and about 300°

F. and thereafter maintaining the material at the elevated temperature to provide asphaltic concrete in a condition suitable for paving application or the like, comprising;

(a) an upwardly open inner enclosure defining a volume for containing asphaltic material to be heated, and including a floor, end walls, and side walls;

(b) an outer enclosure surrounding said inner enclosure and including a floor, end walls, and side walls respectively disposed in adjacent spaced relation to the floor, end walls, and side walls of said inner enclosure to define a gas space between the inner and outer enclosure floors and end and side wall gas passages between the inner enclosure walls and the outer enclosure walls respectively adjacent thereto, said outer enclosure further including door means for closing the top of the unit, said gas space communicating with the outside atmosphere, said passages communicating with said gas space and with the uppermost portion of said volume, and said upper portion of said volume being vented to the outside atmosphere, for enabling continuous air flow into said gas space and thence through said passages and said upper portion of said volume;

(c) at least one source of infrared energy disposed in said gas space for heating air entering said gas space from the outside atmosphere;

(d) heating chamber means comprising at least one heating chamber projecting upwardly from the floor of the inner enclosure into an upper portion of said volume at a locality intermediate and spaced from the side walls of said inner enclosure, said one heating chamber extending from end to end of said inner enclosure and comprising thermally conductive wall portions of said inner enclosure defining a gas flow region isolated by the wall portions from said volume and opening into and extending upwardly from said gas space above said one infrared energy source; and

(e) flue means, comprising at least one flue extending from side to side of said inner enclosure and spaced away from both ends thereof, for conducting heated air from the uppermost portion of said gas flow region transversely across said upper portion of said volume to said side wall passages, such that air heated by said source flows upwardly through said gas flow region and thence through said flue means to the side wall passages;

(f) said walls of said inner enclosure, said heating chamber means, and said flue means being mutually disposed to enable delivery of solid pieces of the asphaltic material downwardly from the top of the unit into the lowermost portion of said volume.

2. A unit as defined in claim 1, wherein said heating chamber means comprises a plurality of heating chambers projecting upwardly from the inner enclosure floor into said volume in spaced relation to each other, each of said heating chambers extending from end to end of said inner enclosure and comprising thermally conductive wall portions of said inner enclosure defining a gas flow region as aforesaid, and including a corresponding plurality of sources of infrared energy respectively disposed beneath the gas flow regions of the heating chambers, said flue means comprising means for conducting heated air from the uppermost portion of each of the gas flow regions to the side wall passages as aforesaid.

3. A unit as defined in claim 2, wherein said flue means comprises a plurality of flues extending from side wall to side wall of said inner enclosure in horizontally spaced relation to each other, each of said flues communicating with each said gas flow region.

4. A unit as defined in claim 3, wherein there are two heating chambers and two flues.

5. A unit as defined in claim 1 or 2, further including heat-shielding means interposed between said inner enclosure and each said infrared energy source for preventing local overheating of asphaltic material contained in portions of said volume adjacent each said source.

6. A unit as defined in claim 5, wherein said shielding means comprises plates joined at their edges to external surfaces of said wall portions and said inner enclosure floor for defining therewith air spaces adjacent each said source.

7. A unit as defined in claim 6, wherein said shielding means further includes bodies of thermally insulated material mounted on said last-mentioned external surfaces within said last-mentioned air spaces.

8. A unit as defined in claim 3, wherein the thermally conductive wall portions of said heating chambers converge upwardly.