Cannula with radiopaque tip

• US 4,419,095 A
• Filed: 05/14/1980
• Issued: 12/06/1983
• Est. Priority Date: 05/14/1980
• Status: Expired due to Term

• Current Assignee: Mallinckrodt Medical Inc. (Mallinckrodt plc)
• Original Assignee: Shiley Incorporated
• Inventors: French, Robert C., Nebergall, Perry A.
• Primary Examiner(s): Pellegrino, Stephen C.
• Application Number:
  US06/149,568
• Time in Patent Office: 1,301 Days
• Field of Search: 128/348, 128/350, 128/349 B, 128/239, 219/207.15, 219/10.81, 219/10.41
• US Class Current: 604/103.1
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers
• CPC Class Codes: A61M 25/0108 using radio-opaque or ultrasound markers
• CPC Class Codes: A61M 25/1027 Making of balloon catheters
• CPC Class Codes: A61M 25/1036 Making parts for balloon catheter systems, e.g. shafts or distal ends A61M25/1029 takes precedence
• CPC Class Codes: B29C 65/04 Dielectric heating, e.g. high-frequency welding , i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
• CPC Class Codes: B29C 65/08 using ultrasonic vibrations non-plastics element to plastics elements B29C65/645
• CPC Class Codes: B29C 65/38 Impulse heating
• CPC Class Codes: B29C 66/1142 Single butt to butt joints
• CPC Class Codes: B29C 66/1162 Single bevel to bevel joints, e.g. mitre joints
• CPC Class Codes: B29C 66/1222 comprising at least a lapped joint-segment
• CPC Class Codes: B29C 66/1224 comprising at least a butt joint-segment
• CPC Class Codes: B29C 66/342 Preventing air-inclusions
• CPC Class Codes: B29C 66/5344 said single elements being substantially annular, i.e. of finite length, e.g. joining flanges to tube ends B29C66/5346 takes precedence
• CPC Class Codes: B29C 66/612 Making circumferential joints
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/73152 of different hardness, i.e. the hardness of one of the parts to be joined being different from the hardness of the other part
• CPC Class Codes: B29K 2019/00 Use of rubber not provided for in a single one of main groups B29K2007/00 - B29K2011/00, as moulding material
• CPC Class Codes: B29K 2027/06 PVC, i.e. polyvinylchloride
• CPC Class Codes: B29K 2075/00 Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2077/00 Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2083/00 : Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
• CPC Class Codes: B29L 2031/7542 : Catheters

Abstract

A cannula for insertion into a body cavity, duct, or vessel of a patient includes a parent cannula member and an integral radiopaque tip. The tip is configured so as to be distinguishable from internal body parts in an X ray or flouroscopic image, thus serving to precisely locate the position of the cannula within the patient without substantially obstructing the physician'"'"'s view of such body parts. The cannula tip and parent member are separately pre-formed from a non-toxic polymeric material and can be constructed so as to have different hardnesses. In one embodiment, the tip is softer than the parent member in order to prevent internal injury to the patient, while in a second embodiment the tip is harder than the parent member for facilitating certain catheterization applications. The pre-formed tip and parent member are then dielectrically heated and welded securely together to form a unitary, integral cannula. The electrodes of the dielectric heating apparatus are connected to dies whose diametrical dimensions conform closely to those of the tip and parent member to provide the present cannula with completely smooth interior and exterior surfaces. In order to prevent the burning of the cannula during this heating process, air is vented from the junction area by providing the outer die with a convex interior surface and by forming longitudinal grooves in the external surface of the inner die or mandrel. The inner mandrel is formed by encapsulating the inner electrode with a highly insulative material to further inhibit burning of the cannula.

Claims

1. A cannula for insertion into a body cavity, duct, vessel, and the like, of a patient, said cannula being formed by joining at least two distinct elements, comprising:

a parent cannula member having distal and proximal ends;

a radiopaque tip fused to said distal end of said cannula member to form a unitary cannula with said cannula member for substantially preventing detachment of said radiopaque tip within said cavity, duct, vessel, and the like, of said patient, said radiopaque tip having a reduced diameter in one location in order to form an annular shoulder on said tip, said radiopaque tip having a durometer Shore hardness factor of approximately 10 less than said parent cannula member; and

an inflatable cuff mounted on and surrounding said parent cannula member, said cuff being attached to said cannula member by means of sleeves, at least one of said sleeves abutting said annular shoulder on said radiopaque tip in order to provide a smooth exterior surface on said cannula to prevent injury to said patient.

2. The cannula of claim 1 wherein said radiopaque tip is dielectrically fused to said cannula member.

3. A unitary, integral cannula for insertion into a body cavity, comprising:

a parent cannula member having distal and proximal ends;

a radiopaque tip fused to said distal end of said parent cannula member to form a unitary cannula with said parent cannula member, said radiopaque tip having a Shore hardness factor of approximately 10 less than said parent cannula member to avoid injury to a patient, said radiopaque tip having a reduced diameter portion; and

an inflatable cuff mounted on said cannula for forming an airtight seal between said cannula and the inner walls of said body cavity, said cuff being mounted on said cannula by means of a sleeve which engages said reduced diameter portion on said radiopaque tip to provide a smooth exterior surface on said cannula to further prevent injury to said patient, said sleeve covering the joint between said tip and said distal end of said cannula member.

4. The cannula of claim 3, wherein said reduced diameter portion on said cannula radiopaque tip forms a shoulder and said sleeve engages said shoulder.