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Process for forming projectiles for smooth bore shooting guns

  • US 4,419,318 A
  • Filed: 10/20/1980
  • Issued: 12/06/1983
  • Est. Priority Date: 10/26/1979
  • Status: Expired due to Term
First Claim
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1. A process for forming a projectile for use in a smooth bore gun and of the type including a combined metal bullet and a wad-flight control element formed of a plastic material, said process comprising:

  • forming a metal bullet having a front end of ogival configuration, a rear end, and at least one cylindrical intermediate section having extending therefrom fins;

    positioning said bullet in a die and centering said bullet therein by contacting the ogive of said front end and said fins with respective first and second inner surfaces of said die, while maintaining a generally annular space around said cylindrical section, between said cylindrical section and said second inner surface of said die;

    positioning adjacent said rear end of said bullet within said die a plurality of die inserts of a configuration to define therebetween a reticulated space in communication with said annular space and a cup-shaped space in communication with said reticulated space and facing away therefrom; and

    injecting plastic material into and filling said cup-shaped space, said reticulated space and said annular space, thereby fixedly forming on said metal bullet a plastic wad-flight control element including a container portion fixed to and surrounding said bullet and formed from plastic injected into said annular space, a reticulated portion integral with and extending rearwardly from said container portion and formed from plastic injected into said reticulated space, and a sealing cup portion integral with and extending rearwardly from said reticulated portion and formed from plastic injected into said cup-shaped space.

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