Inventory control system

• US 4,419,734 A
• Filed: 01/09/1981
• Issued: 12/06/1983
• Est. Priority Date: 01/09/1981
• Status: Expired due to Fees

• Current Assignee: InData Corporation (Reveal Data Corp.)
• Original Assignee: InData Corporation (Reveal Data Corp.)
• Inventors: Jarva, Curt, Grondstra, Jan W., Wolfson, William
• Primary Examiner(s): Wise, Edward J.
• Application Number:
  US06/223,749
• Time in Patent Office: 1,061 Days
• Field of Search: 364/403, 364/567, 364/900, 364/478, 364/403, 177/25, 177/1, 340/825.35
• US Class Current: 702/129
• CPC Class Codes: B65G 1/1371 with data records
• CPC Class Codes: G06K 17/00 Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

An inventory control system for a plurality of storage areas is provided wherein each storage area comprises at least one platform adapted to support a plurality of identical articles, and platform-supporting means including transducer means for providing a first electrical signal which varies in accordance with changes in the load carried by the platform-supporting means. The system also includes signal processing means for processing the first signals and producing in response to each first signal a second signal which is representative of the number of articles supported by the corresponding platform, scanning means for causing each of said first signals to be selectively coupled to said signal processing means, and means for providing an inventory record in response to said second signals.

Claims

1. A physical inventory scanning and recording system comprising:

a plurality of storage stations each comprising (a) at least one platform for carrying articles and (b) support means supporting said platform at a plurality of mutually spaced locations;

said support means comprising a transducer adapted to generate an analog output gross weight signal varying in accordance with changes in the load on said support means presented by said platform and the articles carried by said platform;

voltage-to-frequency converter means responsive to the gross weight signals generated at said stations for producing digital output signals varying in accordance with said gross weight signals;

a computer adapted to store said digital signals and to provide signals representative of the number of articles carried by said platforms in accordance with the load values represented by said said digital output signals; and

scanning means for reading said digital output signals and applying said output signals to said computer.

2. A system according to claim 1 wherein said support means comprises a plurality of fluidic support units supporting each platform and pressure transducer means coupled to said fluidic support units for (a) sensing changes in the pressure in said fluidic support units resulting from changes in the total weight of the platform and articles supported on said platform and (b) producing a gross weight signal which varies in response to the changes in pressure.

3. A system according to claim 1 wherein said computer comprises means responsive to said digital output signals for determining the number of articles on each platform, and further including a specific address for each of said storage stations, and further wherein said scanning means includes computer-controlled means for selectively addressing each of said storage stations.

4. A physical inventory and scanning system according to claim 1 wherein said computer is adapted to correct said digital output signals for nonlinearity in said gross weight analog signals.

5. A system according to claim 1 wherein said scanning means comprising a plurality of microcomputers and bidirectional means connecting said microcomputers to said computer, said microcomputers having means for establishing unique addresses for said platforms and being adapted to transmit said digital output signals to said computer on interrogation by said computer, said computer being adapted to (a) selectively transmit signals identifying said unique addresses to said microcomputers, (b) adjust the digital output signals received from said microcomputers to compensate for platform weight, (c) divide said adjusted digital output signals by the unit weight of the particular articles supported on the corresponding platform so as to determine the quantity of said particular articles on said corresponding platform, (d) establish a record of said quantity, and (e) revise said record in accordance with changes in said digital output signals.

6. A physical inventory and scanning system according to claim 5 wherein said computer is adapted to correct the said digital output signals for nonlinearity in said gross weight analog signals.

7. A system according to claim 6 wherein each platform comprises a shelf and the support means for each shelf comprises two parallel members attached to said shelf so as to undergo a change in stress as the load on the shelf is varied, and the transducer for each support means comprises strain gages on each of said parallel members arranged to undergo compression and tension as the load on the shelf is varied, and means coupling said strain gages together for producing said output gross weight signal.

8. A system according to claim 1 further including means for repetitively measuring said digital output signals to determine the value of a selected parameter of said output signals, and means for preventing generation of said digital output signals until n successive measurements of said gross weight signals reveal no change in said selected parameter, where n is an integer of predetermined value.

9. A system according to claim 8 wherein said means for preventing generation of said output signals comprises:

comparator means for comparing the value of said selected parameter of said output signals with a predetermined standard and for producing a first comparator output signal each time said selected parameter has the same value as said predetermined standard and a second comparator output signal each time said selected parameter has a value different from said predetermined standard,

a counter arranged to (a) count each of said first comparator output signals, (b) reset in response to each of said second comparator signals, and (c) reset each time n of said first comparator output signals have been counted; and

means for preventing generation of said output signals until n successive first comparator signals have been counted by said counter.

10. A physical inventory scanning and recording system comprising:

a plurality of storage stations each comprising at least one shelf for carrying articles, and support means supporting each shelf at a plurality of mutually spaced locations;

each of said support means comprising at least two beams and strain gages attached to each beam adapted to produce an analog output gross weight signal varying in accordance with changes in the load on said support means presented by a shelf and the articles carried by said shelf;

means including voltage-to-frequency converter means responsive to said gross weight signals for producing digital output signals representative of the number of articles carried on the shelves corresponding to said gross weight signals; and

means for storing said digital output signals for subsequent retrieval and use.

11. A system according to claim 10 wherein said each beam is connected to each shelf at two points.

12. A system according to claim 10 wherein each shelf is supported by four cantilever beams.

13. A system according to claim 12 wherein each beam undergoes bending stress as the load on the shelf increases.

14. A system according to claim 13 wherein said strain gages are coupled together in a bridge circuit.

15. A system according to claim 14 further including means for repetitively measuring said gross weight signals to determine the value of a selected parameter of said gross weight signals, and means for preventing generation of said output signals until n successive measurements of said gross weight signals reveal no change in said selected parameter, where n is an integer of predetermined value.

16. A system according to claim 14 wherein separate beams support each shelf at two opposite ends thereof, and the strain gages attached to said beams are coupled together in a bridge circuit.

17. A physical inventory scanning and recording system comprising:

a plurality of storage stations each comprising at least one platform for carrying articles, and support means supporting each platform at a plurality of mutually spaced locations;

a specific address for each storage station;

each of said support means comprising a transducer adapted to produce an analog output gross weight signal varying in accordance with changes in the load on said support means presented by said platform and the articles carried by said platform;

means response to said gross weight signals for producing output signals representative of the number of articles carried on the platforms corresponding to said gross weight signals;

output signal processing means for processing the output signals from each of said storage stations; and

scanning means for selectively coupling said output signals to said processing means, said scanning means including means for selectively addressing each of said storage stations, and means for coupling the output of the transducer means of a particular storage station to said signal processing means whenever said each storage station is correctly addressed.

18. A system according to claim 17 wherein said means for producing output signals comprises an analog-to-digital converter connected to each transducer, and further wherein said scanning means comprises a microcomputer at each storage station, a central computer, and bidirectional data-transmitting means interconnecting said central computer with each of said microcomputers, each analog-to-digital converter being connected to the corresponding transducer and being adapted to produce a digital output representative of said total weight in response to the gross weight analog signal of said corresponding transducer, each microcomputer including means for establishing a unique address for each platform of the corresponding storage station and being adapted to transmit the said digital output of the corresponding converter to said central computer when signals identifying said unique address are transmitted to said each microcomputer from said central computer, and said central computer being adapted to (a) selectively transmit signals identifying said unique addresses to each of said microcomputers, (b) adjust the digital output received from each microcomputer to compensate for platform weight, (c) divide said adjusted digital output by the unit weight of the particular articles supported on the corresponding platform so as to determine the quantity of said particular articles on said corresponding platform, (d) establish a record of said quantity, and (e) revise said record in accordance with changes in said digital output.

19. A physical inventory and scanning system according to claim 18 wherein said central computer is adapted to correct the digital output from each microcomputer for nonlinearity in said gross weight analog signal.

20. A physical inventory scanning and recording system comprising:

a plurality of storage stations each comprising at least one shelf for carrying articles, and support means supporting each platform at a plurality of mutually spaced locations;

each of said support means comprising (a) two parallel members attached to said shelf so as to undergo a change in stress as the load on the shelf is varied, and (b) transducer means adapted to produce an analog output gross weight signal varying in accordance with changes in the load on said support means presented by a shelf and the articles carried by said shelf, said transducer means comprising strain gages on each of said parallel members arranged to undergo compression and tension as the load on the shelf is varied and means coupling said strain gages together for producing said analog output gross weight signal; and

means responsive to said gross weight signals for producing output signals representative of the number of articles carried on the platforms corresponding to said gross weight signals.

21. A system according to claim 20 wherein said members undergo bending stress as the load on the shelf increases.

22. A system according to claim 20 wherein said members undergo torsional stress as the load on the shelf increases.

23. A system according to claim 20 wherein for each shelf the strain gages are coupled together in a bridge circuit.

24. A physical inventory scanning and recording system comprising:

a plurality of storage stations each comprising at least one platform for carrying articles, and support means supporting each platform at a plurality of mutually spaced locations;

each of said support means comprising a transducer adapted to produce an analog output gross weight signal varying in accordance with changes in the load on said support means presented by said platform and the articles carried by said platform;

means responsive to said gross weight signals for producing output signals representative of the number of articles carried on the platforms corresponding to said gross weight signals;

means for repetitively measuring said gross weight signals to determine the value of a selected parameter of said gross weight signals; and

means for preventing generation of said output signals until n successive measurements of said gross weight signals reveal no change in said selected parameter, where n is an integer of predetermined value.

25. A system according to claim 24 wherein said means for preventing generation of said output signals comprises:

comparator means for comparing the value of said selected parameter of said gross weight signals with a predetermined standard and for producing a first comparator output signal each time said selected parameter has the same value as said predetermined standard and a second comparator output signal each time said selected parameter has a value different from said predetermined standard,

counter arranged to (a) count each of said first comparator output signals, (b) reset in response to each of said second comparator signals, and (c) reset each time n of said first comparator output signals have been counted; and

means for preventing generation of said output signals until n successive first comparator signals have been counted by said counter.

26. A physical inventory scanning and recording system comprising:

a plurality of storage stations each comprising a platform for carrying articles and support means supporting said platform at a plurality of mutually spaced locations;

said support means comprising transducers adapted to produce analog output gross weight signals varying in accordance with changes in the load on said support means presented by the platforms supported by said support means and the articles carried by said supported platforms;

voltage-to-frequency converter means responsive to said gross weight signals for producing digital output signals which vary in accordance with said gross weight signals; and

computer means adapted to store said digital output signals for subsequent processing to provide a determination of the number of articles carried on said platforms.