Heat pump air conditioning system

• US 4,420,947 A
• Filed: 07/02/1982
• Issued: 12/20/1983
• Est. Priority Date: 07/10/1981
• Status: Expired due to Term

• Current Assignee: Corrflex D&P, LLC
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation), System Homes Company, Ltd.
• Inventors: Yoshino, Hozo
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/394,866
• Time in Patent Office: 536 Days
• Field of Search: 62/160, 62/204, 62/227, 62/199, 62/228 B, 62/228 D, 62/238 G, 62/238.7, 62/235.1, 237/2 B, 126/422, 126/433
• US Class Current: 62/160
• CPC Class Codes: F24D 11/0264 combined with solar energy
• CPC Class Codes: F24F 5/0046 using natural energy, e.g. solar energy, energy from the ground
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 25/005 using primary and secondary systems
• CPC Class Codes: F25B 2600/0253 with variable speed
• CPC Class Codes: F25B 2600/21 Refrigerant outlet evaporator temperature
• CPC Class Codes: F25B 2700/2106 of fresh outdoor air
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: G05D 23/1917 using digital means
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02B 10/70 Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies
• CPC Class Codes: Y02B 30/12 Hot water central heating systems using heat pumps
• CPC Class Codes: Y02B 30/13 Hot air central heating systems using heat pumps
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A heat pump air conditioning system with an active digital control of the refrigeration cycle thereof to improve the coefficient of performance. The system can incorporate solar collectors in parallel with the outdoor heat exchanger and a water storage tank in the system to maximize the utilization of solar heating and nocturnal cooling as an additional heat source or heat sink means when such are available to further improve the coefficient of performance. The system also incorporates individual temperature control mechanisms in each room to circulate an adequate amount of water from the storage tank in accordance with the heat demand of each room, thus contributing to realization of an energy efficient central air conditioning system.

Claims

1. A heat pump air conditioning system, comprising:

a refrigeration cycle having a compressor for compressing a refrigerant, means for exchanging heat including an evaporator for evaporating said refrigerant and a condenser for condensing said refrigerant, and an expansion valve for controlling passage of said refrigerant;

first means for measuring an ambient temperature;

second means for measuring a temperature of said refrigerant;

third means for measuring a pressure of said refrigerant; and

controlling means receiving the measured data of said ambient temperature, said temperature of said refrigerant and said pressure of said refrigerant for controlling a rotational speed of said compressor and an opening of said expansion valve in accordance with said measured data to maximize a coefficient of performance of said refrigeration cycle.

2. A heat pump air conditioning system as claimed in claim 1, wherein said controlling means comprises:

an analog multiplexer for sampling said measured data from said first, second and third means to obtain appropriate analog signals;

means for holding said appropriate analog signals to obtain sample-held analog signals;

means for converting said sample-held analog signals into digital signals;

means for generating a rotational speed signal from said digital signals to control said rotational speed of said compressor; and

means for generating an opening signal from said digital signals to control the opening of said expansion valve.

3. A heat pump air conditioning system as claimed in claim 2, further comprising a variable speed induction motor for driving said compressor and having stator windings wherein said means for generating said rotational speed signal further comprises means for producing a modulation signal with a variable repetition rate and a variable pulse width from said rotational speed signal, so that said modulation signal is applied to said stator windings of said variable speed induction motor for driving said compressor to control said rotational speed of said compressor.

4. A heat pump air conditioning system as claimed in claim 3, wherein said means for producing a modulation signal further comprises means for producing thyristor chopping.

5. A heat pump air conditioning system as claimed in claim 2, wherein said means for generating said opening signal further comprises means for producing an expansion valve opening signal with a variable number of pulses, so that said expansion valve opening signal is supplied to a stepping motor for controlling said opening of said expansion valve.

6. A heat pump air conditioning system as claimed in claim 5, wherein said controlling means further comprises a pulse generator for producing said pulses.

7. A heat pump air conditioning system as claimed in claim 1, wherein said controlling means further comprises means for controlling said rotational speed of said compressor and said opening of said expansion valve under open loop control and closed loop control.

8. A heat pump air conditioning system as claimed in claim 7, further comprising:

first table lookup means for storing predetermined rotational speeds of said compressor and openings of said expansion valve as functions of a measured temperature difference between a water temperature of a storage tank and said ambient temperature, and a heat rejection or absorption rate of said storage tank determined by said water temperature and said ambient temperature or said equivalent ambient temperature;

P1 means for calculating a rotational speed of said compressor and an opening of said expansion valve from a measured temperature difference between said water temperature of said storage tank and said ambient temperature and a measured heat rejection or absorption rate of said storage tank, by referring to said first table lookup means to perform said open loop control of said rotational speed of said compressor and said opening of said expansion valve;

second table lookup means for storing predetermined corrections of said rotational speeds of said compressor and said openings of said expansion valve as functions of predetermined deviations of degrees of superheating and subcooling of said refrigerant from those of an ideal refrigeration cycle; and

means for calculating corrections of a rotational speed of said compressor and an opening of said expansion valve from measured degrees of superheating and subcooling of said refrigerant, by referring to said second table lookup means to perform said closed loop control to finely adjust said rotational speed of said compressor and said opening of said expansion valve.

9. A heat pump air conditioning system, comprising:

a refrigeration cycle which further comprises;

an outdoor heat exchanger installed outdoors for exchanging heat via refrigerant;

a solar collector coupled in parallel with said outdoor heat exchanger for collecting solar energy;

means for selecting one of said outdoor heat exchanger and said solar collector at a time for heat transfer between said refrigerant and outdoor ambient air and/or heat radiating objects;

a compressor coupled to said outdoor heat exchanger and said solar collector for compressing said refrigerant;

an expansion valve coupled to said outdoor heat exchanger and said solar collector for controlling a flow rate of said refrigerant; and

a storage tank having at least one of an indoor heat exchanger installed indoors and a storage tank heat exchanger disposed therein, each of which acts as a condenser when said outdoor heat exchanger or said solar collector is used as an evaporator and acts as an evaporator when said outdoor heat exchanger or said solar collector is used as a condenser, for transferring heat between said refrigerant and indoor and outdoor air and between said refrigerant and the water in said storage tank, respectively;

first means disposed in said outdoor heat exchanger for measuring an ambient temperature;

second means for measuring a temperature of said refrigerant;

third means for measuring a pressure of said refrigerant;

fourth means disposed in said solar collector for measuring an equivalent ambient temperature; and

controlling means receiving the measured data of said ambient temperature, said temperature of said refrigerant and said pressure of said refrigerant for controlling a rotational speed of said compressor and an opening of said expansion valve in accordance with said measured data to maximize a coefficient of performance of said refrigeration cycle.

10. A heat pump air conditioning system as claimed in claim 9, wherein said storage tank further comprises means for storing the water performing the heat exchange with said refrigerant in said storage tank heat exchanger.

11. A heat pump air conditioning system as claimed in claim 9, wherein said controlling means further comprises:

an analog multiplexer for sampling said measured data from said first, second and third means to obtain appropriate analog signals;

means for holding said appropriate analog signals to obtain sample-held analog signals;

means for converting said sample-held analog signals into digital signals;

means for generating a rotational speed signal from said digital signals to control said rotational speed of said compressor; and

means for generating an opening signal from said digital signals to control the opening of said expansion valve.

12. A heat pump air conditioning system as claimed in claim 11, wherein said means for generating said rotational speed signal further comprises means for producing a modulation signal with a variable repetition rate and a variable pulse width from said rotational speed signal, so that said modulation signal is applied to the stator windings of a variable speed induction motor for driving said compressor to control said rotational speed of said compressor.

13. A heat pump air conditioning system as claimed in claim 12, wherein said means for producing a modulation signal further comprises means for producing thyristor chopping.

14. A heat pump air conditioning system as claimed in claim 11, wherein said means for generating said opening signal further comprises means for producing an expansion valve opening signal with a variable number of pulses, so that said expansion valve opening signal is supplied to a stepping motor for controlling said opening of said expansion valve.

15. A heat pump air conditioning system as claimed in claim 14, wherein said controlling means further comprises a pulse generator for producing said pulses.

16. A heat pump air conditioning system as claimed in claim 9, wherein said controlling means further comprises means for controlling rotational speed of said compressor and said opening of said expansion valve under open loop control and closed loop control.

17. A heat pump air conditioning system as claimed in claim 16, further comprising:

first table lookup means for storing predetermined rotational speeds of said compressor and openings of said expansion valve as functions of a measured temperature difference between said water temperature of said storage tank and said ambient temperature or an equivalent ambient temperature which is measured by a temperature sensor, in said solar collector, and a heat rejection or absorption rate of said storage tank determined by said water temperature and said ambient temperature or said equivalent ambient temperature;

means for calculating a rotational speed of said compressor and an opening of said expansion valve from a measured temperature difference between said water temperature of said storage tank and said ambient temperature or an equivalent ambient temperature and a measured heat rejection or absorption rate of said storage tank, by referring to said first table lookup means to perform said open loop control of said rotational speed of said compressor and said opening of said expansion valve;

second table lookup means for storing predetermined corrections of said rotational speeds of said compressor and said openings of said expansion valve as functions of predetermined deviations of degrees of superheating and subcooling of said refrigerant from those of an ideal refrigeration cycle; and

means for calculating corrections of a rotational speed of said compressor and an opening of said expansion valve from measured degrees of superheating and subcooling of said refrigerant, by referring to said second table lookup means to perform said closed loop control to finely adjust said rotational speed of said compressor and said opening of said expansion valve.

18. A heat pump air conditioning system, comprising:

an outdoor heat exchanger installed outdoors for exchanging heat via refrigerant;

a solar collector coupled in parallel with said outdoor heat exchanger for collecting solar energy;

means for selecting one of said outdoor heat exchanger and said solar collector at a time for heat transfer between said refrigerant and outdoor ambient air and/or heat radiating objects;

a compressor coupled to said outdoor heat exchanger and said solar collector for compressing said refrigerant;

an expansion valve coupled to said outdoor heat exchanger and said solar collector for controlling a flow rate of said refrigerant;

a storage tank heat exchanger disposed in a storage tank which acts as a condenser when said outdoor heat exchanger or said solar collector is used as an evaporator and acts as an evaporator when said outdoor heat exchanger or said solar collector is used as a condenser, for transferring heat between said refrigerant and the water in said storage tank, said storage tank storing the water performed the heat exchange with said refrigerant in said storage tank heat exchanger;

first means disposed in said outdoor heat exchanger for measuring an ambient temperature;

second means for measuring a temperature of said refrigerant;

third means for measuring a pressure of said refrigerant;

fourth means disposed in said solar collector for measuring an equivalent ambient temperature;

controlling means receiving the measured data of said ambient temperature, said temperature of said refrigerant and said pressure of said refrigerant for controlling a rotational speed of said compressor and an opening of said expansion valve in accordance with said measured data to maximize a coefficient of performance of said refrigeration cycle;

a variable speed circulation pump for delivering said water at a constant pressure;

a solenoid valve arranged indoors for interrupting flow of water or allowing passing of the water flow from said variable speed circulation pump;

a flow control valve for regulating the circulation rate of said water flow;

an indoor heat exchanger for performing heat transfer between the indoor air and said water flow; and

means for controlling said variable speed circulation pump, said solenoid valve, and said flow control valve in response to an indoor heat demand to introduce an appropriate amount of said water flow into said indoor heat exchanger.

19. A heat pump air conditioning system as claimed in claim 18, wherein said controlling means further comprises:

an analog multiplexer for sampling said measured data from said first, second and third means to obtain appropriate analog signals;

means for holding said appropriate analog signals to obtain sample-held analog signals;

means for converting said sample-held analog signals into digital signals;

means for generating a rotational speed signal from said digital signals to control said rotational speed of said compressor; and

means for generating an opening signal from said digital signals to control the opening of said expansion valve.

20. A heat pump air conditioning system as claimed in claim 19, wherein said means for generating said rotational speed signal further comprises means for producing a modulation signal with a variable repetition rate and a variable pulse width from said rotational speed signal, so that said modulation signal is applied to the stator windings of a variable speed induction motor for driving said compressor to control said rotational speed of said compressor.

21. A heat pump air conditioning system as claimed in claim 20, wherein said means for producing a modulation signal further comprises means for producing thyristor chopping.

22. A heat pump air conditioning system as claimed in claim 19, wherein said means for generating said opening signal further comprises means for producing an expansion valve opening signal with a variable number of pulses, so that said expansion valve opening signal is supplied to a stepping motor for controlling said opening of said expansion valve.

23. A heat pump air conditioning system as claimed in claim 22, wherein said controlling means further comprises a pulse generator for producing said pulses.

24. A heat pump air conditioning system as claimed in claim 19, further comprising a variable speed induction motor for driving said compressor and having stator windings wherein said means for generating said rotational speed signal further comprises means for producing a modulation signal with a variable repetition rate and a variable pulse width in response to said rotational speed signal, so that said modulation signal is applied to said stator windings of said variable speed induction motor for driving said circulation pump to control said rotational speed of said circulation pump.

25. A heat pump air conditioning system as claimed in claim 24, wherein said means for producing a modulation signal further comprises means for producing thyristor chopping.

26. A heat pump air conditioning system as claimed in claim 19, wherein said means for generating said opening signal further comprises means for producing a flow control valve opening signal with a variable number of pulses, so that said flow control valve opening signal is supplied to a stepping motor for controlling said opening of said flow control valve.

27. A heat pump air conditioning system as claimed in claim 26, wherein said controlling means further comprises a pulse generator for producing said pulses.

28. A heat pump air conditioning system as claimed in claim 18, wherein said controlling means further comprises means for controlling rotational speed of said compressor and said opening of said expansion valve under open loop control and closed loop control.

29. A heat pump air conditioning system as claimed in claim 28, further comprising:

first table lookup means for storing predetermined rotational speeds of said compressor and openings of said expansion valve as functions of a measured temperature difference between said water temperature of said storage tank and said ambient temperature or an equivalent ambient temperature which is measured by a temperature sensor, in said solar collector, and a heat rejection or absorption rate of said storage tank determined by said water temperature and said ambient temperature or said equivalent ambient temperature;

means for calculating a rotational speed of said compressor and an opening of said expansion valve from a measured temperature difference between said water temperature of said storage tank and said ambient temperature or an equivalent ambient temperature and a measured heat rejection or absorption rate of said storage tank, by referring to said first table lookup means to perform said open loop control of said rotational speed of said compressor and said opening of said expansion valve;

second table lookup means for storing predetermined corrections of said rotational speeds of said compressor and said openings of said expansion valve as functions of predetermined deviations of degrees of superheating and subcooling of said refrigerant from those of an ideal refrigeration cycle; and

means for calculating corrections of a rotational speed of said compressor and an opening of said expansion valve from measured degrees of superheating and subcooling of said refrigerant, by referring to said second table lookup means to perform said closed loop control to finely adjust said rotational speed of said compressor and said opening of said expansion valve.

30. A heat pump air conditioning system as claimed in claim 18, wherein the regulation of said water flow rate of said water flow into said indoor heat exchanger is performed by a closed loop control of said flow control valve, in response to the temperature difference between said preset indoor temperature and the measured indoor temperature and a rate of variation of said measured indoor temperature.

31. A heat pump air conditioning system as claimed in claim 30, further comprising:

third table lookup means for storing predetermined openings of said flow control valve as functions of water temperatures of said storage tank and predetermined indoor temperatures; and

means for calculating an opening of said flow control valve from measured water temperature of said storage tank and a preset indoor temperature, by referring to said third table lookup means to regulate a water flow rate of the water flow into said indoor heat exchanger.