Dual axis capacitive inclination sensor

• US 4,422,243 A
• Filed: 05/24/1982
• Issued: 12/27/1983
• Est. Priority Date: 05/24/1982
• Status: Expired due to Term

• Current Assignee: Brunson Instrument Company
• Original Assignee: Brunson Instrument Company
• Inventors: Brunson, Deighton E., Brunson, Amber N., Ray, Walter W. Jr.
• Primary Examiner(s): Little, Willis
• Application Number:
  US06/381,010
• Time in Patent Office: 582 Days
• Field of Search: 33/366, 33/365, 33/377, 33/379, 33/389, 33/390
• US Class Current: 33/369
• CPC Class Codes: G01C 9/06 Electric or photoelectric indication or reading means
• CPC Class Codes: G01C 9/36 of the spherical type, i.e. for indicating the level in all directions

Abstract

A dual axis capacitive inclination sensor includes a flat cylindrical vial defined by a lower conductive half and an upper dielectric half with a chamber therebetween containing a dielectric liquid with a bubble therein. A top surface of the upper half has two pairs of axis capacitor plates positioned thereon in spaced relation to two mutually perpendicular horizontal inclination axes, and each of the axis plates forms a capacitor in cooperation with the lower half which functions as a common capacitor plate. Inclination of the vial about one or both of the inclination axes causes a change in the position of the bubble with respect to the capacitive system, thereby changing the capacitance between the plates. Each of the axis capacitor plates has a shape defined by a circumferentially extending web portion having inwardly directed radial portions connected at the opposite ends of the web. The radial portions are tapered in the direction toward the center of the vial in order to maximize the linearity of response of the sensor.

Claims

1. A capacitor device comprising:

(a) first capacitor plate means;

(b) a second capacitor plate positioned in spaced relation to said first capacitor plate means and including;

(1) an elongated, planar conductive web portion having opposite edges therealong and opposite ends; and

(2) a pair of substantially symmetrical, planar conductive end portions extending away from one edge of said web portion at opposite ends thereof; and

(c) dielectric means positioned between said first capacitor plate means and said second capacitor plate.

2. The capacitor plate set forth in claim 1 wherein each of said end portions is tapered in the direction away from said web portion.

3. The capacitor plate set forth in claim 1 wherein:

(a) said web portion extends arcuately; and

(b) said end portions extend in mutually converging relation.

4. The capacitor plate set forth in claim 3 wherein each of said end portions is tapered in the direction away from said web portion.

5. A capacitive inclination sensing vial for varying capacitance in proportion to the inclination thereof and comprising:

(a) a vessel for containing a fluid, said vessel having associated therewith a horizontal axis about which inclination of said vial is to be sensed and a vial axis intersecting said inclination axis and perpendicular thereto, said vial axis being vertical when said vial is placed on a horizontal surface;

(b) a dielectric fluid contained and movable within said vessel;

(c) a common capacitor plate positioned on said vessel on one side of said fluid;

(d) an axis capacitor plate positioned on said vessel on an opposite side of said fluid from said common plate and defining a capacitor in cooperation with said common plate, the position of said fluid in relation to said axis plate and said common plate changing in response to the inclination of said vial about said inclination axis thereby changing the capacitance of said capacitor in proportion to the angle of said inclination; and

(e) said axis plate having a shape defined by;

(1) a web portion spaced from said vial axis and extending in a direction which is generally parallel to said inclination axis; and

(2) a pair of end portions connected at opposite ends of said web portion and extending generally toward said vial axis.

6. The vial set forth in claim 5 wherein said end portions of said axis are tapered in the direction toward said vial axis.

7. The vial set forth in claim 5 wherein:

(a) said common plate extends on opposite sides of said vial axis; and

(b) said vial includes a pair of axis plates substantially identical to said axis plate, said axis plates being positioned in symmetrical opposing relation across said vial axis.

8. The vial axis set forth in claim 5 wherein:

(a) said inclination axis is a first inclination axis;

(b) said vessel has a second horizontal inclination axis associated therewith, said second inclination axis being perpendicular to said first inclination axis and intersecting same and said vial axis;

(c) said common plate extends on opposite sides said vial axis in the directions of said first and second inclination axes; and

(d) said vial includes two pairs of axis plates substantially identical to said axis plate, each pair of said axis plates being associated with a respective one of said inclination axes, being positioned on said vessel in opposing relation across said vial axis, and being spaced from a plane defined by said vial axis and the associated inclination axis, thereby providing for inclination sensing about said first and second inclination axes.

9. The vial set forth in claim 8 wherein:

(a) each of said web portions extends arcuately;

(b) said end portions of each axis plate extend in mutually converging relation; and

(c) said end portions taper in said direction toward said vial axis.

10. The vial set forth in claim 9 wherein each of said end portions is defined by an inner edge and an outer edge and wherein:

(a) said inner edge is substantially a straight line; and

(b) said outer edge is substantially an arc of a circle.

11. The vial set forth in claim 5 wherein said dielectric fluid includes:

(a) a dielectric liquid;

(b) a gas bubble in said liquid; and

(c) said liquid and said bubble having substantially different dielectric constants.

12. A dual axis capacitive inclination sensing bubble vial for use with circuit means to provide a pair of electrical signals proportional in level respectively to the inclination of said vial with respect to two mutually perpendicular horizontal inclination axes comprising:

(a) a vessel containing a liquid with a bubble therein, said liquid and said bubble having substantially different dielectric constants, said vessel having a vial axis which is vertical when said vessel is placed on a horizontal surface;

(b) a common capacitor plate positioned on one side of said vessel perpendicular to said vial axis;

(c) two pairs of axis capacitor plates positioned in parallel spaced relation to said common plate on an opposite side of said vessel with said liquid and bubble between said common plate and said axis plates, each of said pairs of axis plates being associated with a respective one of said horizontal axes;

(d) the axis plates of each pair being positioned in symmetrical relation on opposite sides of said vial axis and on opposite sides of the horizontal axis associated with said pair whereby inclination of said vial about the associated horizontal axis causes a portion of said bubble to intervene between said common plate and one of said pair of axis plates, thereby changing the capacitance therebetween; and

(e) each axis capacitor plate having a shape defined by;

(1) an outward circumferential web portion extending over an arc of less than 90 degrees about said vial axis and positioned at a first radius therefrom; and

(2) a pair of radial portions connected at opposite ends of said web portion and extending generally toward said vial axis to a second radius therefrom.

13. The vial set forth in claim 12 wherein each of said radial portions of said axis plate is generally tapered toward said vial axis.

14. The vial set forth in claim 12 wherein each of said radial portions of said axis capacitor plate is defined by an inner edge and an outer edge and wherein:

(a) said inner edge is substantially a straight line; and

(b) said outer edge is substantially of an arc of a circle.

15. The vial set forth in claim 12 wherein said vial includes:

(a) a lower conductive pan having a lower wall and an upstanding circumferential wall, said pan constituting said common capacitor plate;

(b) an upper dielectric cap sealingly attached to said circumferential wall to contain said liquid and bubble therein, said cap having a planar upper surface and a concave spherical lower surface; and

(c) said axis capacitor plates being positioned on said upper surface of said cap.