Energy controller and method utilizing bi-metal elements to adjust thermostat setting and to shed and restore controlled loads in prioritized order

• US 4,423,335 A
• Filed: 01/04/1982
• Issued: 12/27/1983
• Est. Priority Date: 01/04/1982
• Status: Expired due to Fees

• Current Assignee: Cyborex Laboratories Incorporated
• Original Assignee: Cyborex Laboratories Incorporated
• Inventors: Gurr, George P.
• Primary Examiner(s): Goldberg, Elliot A.
• Assistant Examiner(s): DEBOER, TODD
• Application Number:
  US06/336,939
• Time in Patent Office: 722 Days
• Field of Search: 307/31, 307/38, 307/39, 307/41, 307/117, 340/310 A
• US Class Current: 307/31
• CPC Class Codes: G05D 23/1905 associated with tele control
• CPC Class Codes: H02J 13/00004 characterised by the power network being locally controlled
• CPC Class Codes: H02J 13/00009 using pulsed signals
• CPC Class Codes: H02J 2310/14 The load or loads being home appliances
• CPC Class Codes: H02J 3/14 by switching loads on to, or off from, network, e.g. progressively balanced loading
• CPC Class Codes: Y02B 70/30 Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
• CPC Class Codes: Y02B 70/3225 Demand response systems, e.g. load shedding, peak shaving
• CPC Class Codes: Y02B 90/20 Smart grids as enabling technology in buildings sector smart grids supporting the management or operation of end-user stationary applications in general, or like technologies with no associated climate change mitigation effect Y04S20/00
• CPC Class Codes: Y04S 20/222 Demand response systems, e.g. load shedding, peak shaving
• CPC Class Codes: Y04S 20/244 the home appliances being or involving heating ventilating and air conditioning [HVAC] units
• CPC Class Codes: Y04S 40/121 using the power network as support for the transmission

Abstract

A residential energy controller includes a first bi-metal element having a free end and a stationary end. A second bi-metal element has a first end connected to the free end of the first bi-metal element. The second bi-metal element is included in a thermostat that controls an air conditioning apparatus for cooling the residence. A sensing device senses current delivered to the residence and produces a corresponding sense current. The first bi-metal element is electrically resistive. The sense current is forced through the resistive material of the first bi-metal element, causing it to be heated to a temperature that is related to the amount of power being delivered to the residence, thereby causing the free end of the first bi-metal element to rotate and causing the entire second bi-metal element to rotate. This causes the turn-on temperature of the thermostat to be increased by an amount related to the total power being delivered to the residence. A switching device mechanically connected to the first bi-metal element causes a hot water heater of the residence to be turned off as a result of rotation of the first bi-metal element caused when the air conditioning apparatus is turned on.

Claims

1. A system for controlling the amount of electrical energy delivered from a power line to an establishment having a plurality of electrical loads, including first and second controlled loads, in order to reduce peak electrical loading by the establishment by avoiding simultaneous operation of said first and second controlled loads, said system comprising in combination:

(a) means for sensing a quantity related to the amount of power being delivered to said plurality of electrical loads;

(b) first temperature sensitive means having a portion that deflects in response to a change in the temperature of said first temperature sensitive means caused by a change in said quantity, wherein said first temperature sensitive means includes a first bi-metal coil having a first end portion and a second end portion, said second end portion undergoing rotational deflection relative to said first end portion in response to changes in temperature of said first bi-metal coil;

(c) means responsive to said sensing means for heating said first temperature sensitive means to a temperature related to the amount of power being delivered to said plurality of electrical loads;

(d) thermostatic means for switching from one state to another when a temperature of said thermostatic means varies from a level below a first set point temperature to a level above said first set point temperature, said first thermostatic means controlling said first controlled load, wherein said thermostatic means includes a second bi-metal coil having a first end portion and a second end portion that undergoes rotational deflection relative to said first end portion of said second bi-metal coil in response to changes in the temperature of said second bi-metal coil, said coupling means connecting said second end portion of said first bi-metal coil to said first end portion of said second bi-metal coil, the total amount of rotational deflection of said second end portion of said second bi-metal coil being determined by both an amount of change of temperature of said second bi-metal coil and an amount of change in the total power being delivered to the establishment; and

(e) means coupling said thermostatic means to said portion of said first temperature sensitive means for changing said first set point temperature in response to changes in the amount of power being delivered to said plurality of electrical loads.

2. The system of claim 1 wherein said sensing means produces a current that is related to the amount of power being delivered to said plurality of electrical loads, and wherein said heating means includes electrically resistive material in said first bi-metal coil and electrical conductors for electrically connecting said electrically resistive material to said sensing means to cause said current to flow through said electrically resistive material.

3. The system of claim 2 wherein said thermostatic means includes first switching means responsive to said second end portion of said second bi-metal coil and having first and second electrical states, the rotational position of said second end portion of said second bi-metal coil determining whether said first switching means is in said first electrical state or said second electrical state, said first switching means causing said first controlled load to be turned on and off when said first switching means is in said first and second electrical states, respectively.

4. The system of claim 3 further including second switching means responsive to said second end portion of said first bi-metal coil, said second switch means being electrically coupled to effect controlling of said second controlled load.

5. The system of claim 4 wherein:

(a) said first controlled load includes an air conditioning device that changes the air temperature in the establishment;

(b) said thermostatic means is responsive to the temperature of air in the establishment, the temperature of said second bi-metal coil being related to the temperature of said air in the establishment; and

(c) said second controlled load includes a water heater.

6. The system of claim 5 wherein:

(a) said first and second switching means each includes a mercury switch having two stable states;

(b) said second switching means has two stable states and said second switching means is coupled to a relay coil of said water heater to effect shedding of said water heater when said second switching means is in a first one of its electrical states; and

(c) said first switching means is also coupled to the relay coil of said water heater to effect shedding of said water heater when said first switching means is in its first electrical state.

7. The system of claim 6 wherein said air conditioning device includes means for operating to cool air in the establishment.

8. The system of claim 6 wherein said air conditioning device includes means for operating to heat air in the establishment.

9. The system of claim 7 or claim 8 further including a third controlled load and third switching means responsive to said second end portion of said first bi-metal coil to effect shedding of said third controlled load.

10. The system of claim 6 wherein said means coupling said first thermostatic means to said portion of said first temperature sensitive means includes a conductive member for supporting said first thermostatic means, effecting conducting of said current through said second end portion of said first bi-metal coil, and supporting said second switching means.

11. The system of claim 5 wherein:

(a) the temperature of said bi-metal coil is also responsive to changes in air temperature of the establishment, and wherein the amount of rotational deflection of said second end portion of second bi-metal coil in response to a particular change in air temperature is substantially greater than the amount of rotational deflection of said second end portion of said first bi-metal coil in response to that change in air temperature; and

(b) as air temperature in the establishment continues to change in a particular direction after said air conditioning device has been shed in response to increasing of the total power delivered to said plurality of electrical loads, said second bi-metal coil continues to rotationally deflect until said air conditioning device is restored to prevent the air temperature from being outside of a predetermined range regardless of the amount of total electric power less than a predetermined maximum being delivered to said plurality of electrical loads.

12. The system of claim 11 wherein:

(a) said air conditioning means includes both means for heating air in the establishment and means for cooling air in the establishment;

(b) said system includes a third bi-metal coil that is temperature-responsive to said current, and has an end portion that tends to rotate in a direction opposite to the direction in which the second end of said first bi-metal coil would tend to rotate in response to a particular change in total power being delivered to the establishment;

(c) current switching means are connected for switching said current to effect heating of said first bi-metal coil in response to total power being delivered to the establishment for summer operations and to effect heating of said second bi-metal coil in response to total power being delivered to the establishment for winter operations; and

(d) said thermostatic means also switches from one state to another when a temperature of said thermostatic means varies from a level above a second set point temperature to a level below said second set point temperature, and said thermostatic means also controls both said cooling means and said heating means, said thermostatic coupling means also changing said second set point temperature in response to changes in the amount of power being delivered to said plurality of electrical loads.

13. A method for controlling the amount of electrical energy delivered from a power line to an establishment having a plurality of electrical loads, including first and second controlled loads, in order to reduce peak electrical loading by the establishment, by avoiding simultaneous operation of said first and second controlled loads, said method comprising the steps of:

(a) sensing a quantity related to the amount of power being delivered to said plurality of electrical loads;

(b) heating a first temperature sensitive means to increase its temperature by an amount related to the amount of power being delivered to said plurality of electrical loads in response to said sensing;

(c) deflecting of a portion of said first temperature sensitive means in response to said change in temperature of said first temperature sensitive means by an amount related to the amount of said increase in temperature, wherein said first temperature sensitive means includes a first bi-metal coil having a first end portion and a second end portion, said deflecting producing rotational deflection of said second end portion relative to said first end portion in response to changes in temperature of said first bi-metal coil;

(d) switching a thermostatic means from one state to another when a temperature of said thermostatic means varies from a level below a first set point temperature to a level above said first set point temperature, said thermostatic means controlling said first controlled load; and

(e) coupling said thermostatic means to said portion of said first temperature sensitive means to change said first set point temperature by an amount corresponding to a change in the amount of power being delivered to said plurality of electrical loads, wherein said thermostatic means includes a second bi-metal coil having a first end portion and a second end portion that undergoes rotational deflection relative to said first end portion of said second bi-metal coil in response to changes in the temperature of said second bi-metal coil, said coupling including translating deflecting of said second end portion of said first bi-metal coil to said first end portion of said second bi-metal coil, the total amount of rotational deflecting of said second end portion of said second bi-metal coil being determined by both an amount of change of temperature of said second bi-metal coil and an amount of change in the total power being delivered to the establishment.

14. The method of claim 13 including producing a current that is related to the amount of power being delivered to said plurality of electrical loads, in response to said sensing, wherein said heating is achieved by means of electrically resistive material in said first bi-metal coil and electrical conductors for electrically connecting said electrically resistive material to said sensing means to cause said current to flow through said electrically resistive material.

15. The method of claim 14 wherein said thermostatic means includes first switching means responsive to said second end portion of said second bi-metal coil and having first and second electrical states, said method including causing said first switching means to assume said first electrical state or said second electrical state in response to the rotational position of said second end portion of said second bi-metal coil, said first switching means causing said first controlled load to be turned on and off when said first switching means is in said first and second electrical states, respectively.

16. The method of claim 15 further including actuating second switching means in response to rotational deflection of said second end portion of said first bi-metal coil to effect controlling of said second controlled load.

17. The method of claim 16 wherein said first controlled load includes an air conditioning device, said method including changing the air temperature in the establishment by means of said air conditioning device and changing the temperature of said second bi-metal coil to a temperature related to the temperature of said air in the establishment, wherein said second controlled load includes a water heater.

18. The method of claim 17 wherein said first and second switching means each includes a mercury switch having two stable states, said second switching means having two stable states, said method including actuating a relay coil of said water heater to effect shedding of said water heater when said second switching means is in a particular one of its electrical states, said method including actuating a relay coil of said water heater to effect shedding of said water heater when said first switching means is in its first electrical state.

19. The method of claim 18 including operating said air conditioning device to cool air in the establishment.

20. The method of claim 18 including operating said air conditioning device to heat air in the establishment.

21. The method of claim 19 or claim 20 further including actuating a third switching means in response to rotational deflection of said second end portion of said first bi-metal coil to effect shedding of a third controlled load.

22. The method of claim 18 wherein said means coupling said thermostatic means to said portion of said temperature sensitive means includes a conductive member, said method including conducting of said current through said conductive member and said second end portion of said first bi-metal coil.

23. The method of claim 17 wherein the temperature of said first bi-metal coil is changed in response to changes in air temperature of the establishment, and wherein the amount of rotational deflection of said second end portion of second bi-metal coil in response to a particular change in air temperature is substantially greater than the amount of rotational deflection of said second end portion of said first bi-metal coil in response to that change in air temperature, said method including continuing to rotationally deflect said second bi-metal coil until said air conditioning device is restored to prevent the air temperature from being outside of a predetermined range regardless of the amount of total electric power less than a predetermined maximum being delivered to said plurality of electrical loads.

24. The method of claim 23 wherein said air conditioning means includes both means for heating air in the establishment and means for cooling air in the establishment, said method including actuating a current switching means to switch said current from said first bi-metal coil to effect heating of a third bi-metal coil instead of said first bi-metal coil in response to total power being delivered to the establishment to effect heating of said third bi-metal coil;

deflecting an end portion of said third bi-metal coil in response to said current, and urging said end portion of said third bi-metal coil to rotate in a direction opposite to the direction in which the second end of said first bi-metal coil would tend to rotate in response to a particular change in total power being delivered to the establishment;

switching said thermostatic means from one state to another when a temperature of said thermostatic means varies from a level above a second set point temperature to a level below said second set point temperature, said thermostatic means also controlling both said cooling means and said heating means, said thermostatic coupling means also changing said second set point temperature in response to changes in the amount of power being delivered to said plurality of electrical loads.