Automotive battery test apparatus

• US 4,423,378 A
• Filed: 12/04/1981
• Issued: 12/27/1983
• Est. Priority Date: 12/04/1981
• Status: Expired due to Term

• Current Assignee: SPX Development Corporation
• Original Assignee: Bear Automotive Service Equipment Company (SPX Corporation)
• Inventors: Marino, Joseph A., Roth, Sydney J.
• Primary Examiner(s): Tokar, Michael J.
• Assistant Examiner(s): O'Shea, Kevin D.
• Application Number:
  US06/327,586
• Time in Patent Office: 753 Days
• Field of Search: 324/427, 324/429-431, 324/433, 324/436, 320/48, 340/636
• US Class Current: 324/427
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: Y10S 320/21 State of charge of battery

Abstract

The condition of a storage battery of an internal combustion engine powered vehicle is tested automatically, and an indication of battery condition is provided to the service technician. The battery testing apparatus is connected to the positive (+) and negative (-) terminals of the battery to measure battery voltage under several different conditions. In particular, the battery testing apparatus measures battery voltage under open circuit conditions, while subjecting the battery to a predetermined AC load, and while subjecting the battery to a predetermined DC load. The battery testing apparatus also includes a temperature probe which measures the temperature of the battery. A digital computer control utilizes the measured open circuit voltage, the measured voltage under a predetermined DC load, and the measured voltage under an AC load (which represents dynamic internal resistance of the battery) and the temperature measurement to provide an indication of battery condition based upon these measured parameters and stored data for normal characteristics of the battery under test.

Claims

1. A battery test apparatus for testing conditions of a storage battery of an internal combustion engine powered vehicle, the battery testing apparatus comprising:

connection means for connecting the battery test apparatus to positive (+) and negative (-) terminals of the battery;

means connected to the connection means for providing a first electrical signal representative of measured dynamic internal resistance of the battery;

means connected to the connection means for providing a second electrical signal representative of measured open circuit voltage of the battery;

means connected to the connection means for providing a third electrical signal representative of measured voltage of the battery with a predetermined DC load connected between the + and - terminals;

means for providing a fourth electrical signal representative of measured temperature of the battery;

means for deriving a value Rd representative of dynamic internal resistance of the battery based upon the first signal;

means for deriving a valve Voc representative of temperature corrected open circuit voltage from the second and fourth signals;

means for deriving a value Pd representative of maximum power transfer from the battery based upon Voc and Rd;

means for deriving a value T representative of temperature of the battery from the fourth signal;

means for deriving a value P₁₀₀ % representative of power rating of the battery at 100% state-of-charge from the values T, Pd and Voc;

means for determining a battery rating of the battery based upon P_100% ;

means for deriving a reference value as a function of the battery rating which represents a predetermined state-of-charge which is less than 100%;

means for deriving a temperature corrected measured voltage value under DC load conditions from the third and fourth signals;

means for comparing the temperature corrected measured value with the reference voltage value; and

means for providing an indication of battery condition based upon the comparison.

2. The battery test apparatus of claim 1 wherein the means for providing a first electrical signal comprises:

means connected to the connection means for providing an AC current signal to the + and - terminals of the battery; and

means connected to the connection means for providing the first electrical signal representative of dynamic internal resistance of the battery while the AC current signal is provided.

3. The battery test apparatus of claim 2 wherein the AC current signal has a predetermined frequency and amplitude.

4. The battery test apparatus of claim 3 wherein the means for providing the first electrical signal representative of dynamic internal resistance to the battery while the AC current signal is provided comprises:

means for deriving from the + and - terminals an AC voltage signal which is a function of the dynamic internal resistance of the battery;

means for filtering the AC voltage signal to remove frequencies other than the predetermined frequency; and

means for converting the filtered AC voltage signal to the first electrical signal, which is a DC voltage signal proportional to the dynamic internal resistance of the battery.

5. The battery test apparatus of claim 4 wherein the means for deriving includes an AC amplifier.

6. The battery test apparatus of claim 1 and further comprising:

means for providing an indication of need for recharging or replacement of the battery if the value Rd is less than a predetermined value.

7. The battery test apparatus of claim 1 wherein the means for deriving the value Pd calculates Pd based upon the following relationship:

space="preserve" listing-type="equation">Pd=(Voc.sup.2 /4Rd)

8. The battery test apparatus of claim 1 wherein the means for deriving the value P_100% calculates P_100% based upon the following relationship:

##EQU2##

9. A method of testing a storage battery of an internal combustion engine powered vehicle, the method comprising:

measuring dynamic internal resistance of the battery;

measuring open circuit voltage of the battery;

deriving a maximum power transfer of the battery based upon the measured dynamic internal resistance and the measured open circuit voltage;

deriving a power rating of the battery at 100% state-of-charge based upon the measured open circuit voltage and the maximum power transfer;

determining a battery rating of the battery based upon the power rating of the battery at 100% state-of-charge;

measuring voltage of the battery under a predetermined DC load;

comparing the measured voltage under a predetermined DC load with a voltage value corresponding to the determined battery rating and representative of a predetermined state-of-charge which is less than 100%; and

providing an indication of condition of the battery based upon the comparing.

10. The method of claim 9 and further comprising:

measuring temperature of the battery; and

correcting the measured open circuit voltage and the measured voltage under a predetermined DC load as a function of the measured temperature.

11. The method of claim 9 and further comprising:

providing an indication of need for recharging or replacement of the battery if the measured dynamic internal resistance is smaller than a predetermined value.

12. A battery test apparatus for testing a storage battery having positive (+) and negative (-) terminals, the battery testing apparatus comprising:

means for connecting the battery test apparatus to the + and - terminals of the battery;

means for measuring dynamic internal resistance of the battery;

means for measuring open circuit voltage of the battery;

means for measuring voltage of the battery with a predetermined DC load connected between the + and - terminals;

means for measuring temperature of the battery;

means for determining a battery rating of the battery based upon the measured dynamic internal resistance, the measured open circuit voltage, the measured voltage of the battery with a predetermined DC load, and the measured temperature of the battery;

means for deriving a reference voltage value as a function of the battery rating which represents a predetermined state-of-charge which is less than 100% state-of-charge;

means for deriving a temperature corrected measured voltage value under DC load conditions from the measured voltage to the battery with a predetermined DC load and the measured temperature;

means for comparing the temperature corrected measured voltage value with the reference voltage value; and

means for providing an indication of battery condition based upon the comparison.